IP Library Granted Patent US 9,415,570
Granted Patent B2
US 9,415,570 · App. 14/575,230 · Granted Aug 16, 2016

Compositions comprising free-standing two-dimensional nanocrystals

Inventors: Michel W. Barsoum (Moorestown, NJ); Yury Gogotsi (Warminster, PA); Michael Naguib Abdelmalak (Knoxville, TN); Olha Mashtalir (Philadelphia, PA)
Assignee: Drexel University
B32B18/00C01B21/06C01B21/062C01B21/0602C01B21/0615C01B21/0617C01B21/076C01B21/0828C01B31/30C01B31/303C01B31/305H01B1/20H01M4/0492H01M4/366H01M4/38H01M4/58H01M4/583H01M4/587H01M4/62H01M10/052H01M10/054B32B2250/02B32B2307/202B32B2457/10B82Y30/00B82Y40/00C01P2002/01C01P2002/08C01P2002/20C01P2002/72C01P2002/77C01P2002/78C01P2002/82C01P2002/85C01P2002/88C01P2004/03C01P2004/04C01P2004/133C01P2004/136C01P2004/24C01P2004/61C01P2006/12H01M10/0525H01M2004/021Y10S977/755Y10S977/896
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Quick Facts
Patent No.
US 9,415,570
App. No.
14/575,230
Granted
Aug 16, 2016
Kind
B2
Abstract

The present invention is directed to compositions comprising free standing and stacked assemblies of two dimensional crystalline solids, useful for physical and electrochemical applications.

Claims (35)

1. A polymer composite comprising an organic polymer and a MXene composition comprising at least one layer having first and second surfaces, each layer comprising:

a substantially two-dimensional array of crystal cells,

each crystal cell having an empirical formula of M n+1 X n , such that each X is positioned within an octahedral array of M,

wherein M is at least one Group IIIB, IVB, VB, or VIB metal, or Mn

wherein each X is C, N, or a combination thereof;

n=1, 2, or 3; and

wherein at least one of said surfaces of each layer has surface terminations comprising alkoxide, carboxylate, halide, hydroxide, hydride, oxide, sub-oxide, nitride, sub-nitride, sulfide, thiol, or a combination thereof.

2. The polymer composite of claim 1 , wherein the MXene composition comprise amounts in the range of about 0.1 wt % to about 50 wt %, relative to the combined weight of the polymer and MXene composition.

3. The polymer composite of claim 1 , wherein the organic polymers contains an aromatic or heteroaromatic monomer moiety.

4. The polymer composite of claim 3 , wherein the monomer moiety comprises at least one phenyl, biphenyl, pyridinyl, bipyridinyl, naphthyl, or pyrimidinyl moiety, or a combination thereof.

5. The polymer composite of claim 4 , wherein the organic polymers comprise a polyester, polyamide, polyethylene, polypropylene, polyethylenenaphthalate (PEN), polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyether etherketone (PEEK), polyamide, polyaryletherketone (PAEK), polyethersulfone (PES), polyethylenenimine (PEI), poly (p-phenylene sulfide) (PPS), polyvinyl chloride (PVC), or fluorinated or perfluorinated polymer.

6. The polymer composite of claim 1 , wherein the polymer is an anisotropic polymer.

7. The polymer composite of claim 1 , in a form having a configuration defined by a two-dimensional plane, wherein the organic polymer is oriented coincident with the plane of the substantially two-dimensional array of crystal cells.

8. The polymer composite of claim 1 , wherein the substantially two-dimensional array of crystal cells defines a plane, and said plane is substantially aligned with the plane of the polymer composite.

9. The polymer composite of claim 1 , wherein the flexural strength, stiffness, or both flexural strength and stiffness in the planar dimension of the polymer composite is greater than the flexural strength, stiffness, or both flexural strength and stiffness of a corresponding polymer composite without the MXene composition of claim 1 .

10. The polymer composite of claim 1 , wherein the composition comprises an electrically conductive or semiconductive surface.

11. A stacked assembly of at least two layers, each layer having first and second surfaces, each layer comprising:

a substantially two-dimensional array of crystal cells,

each crystal cell having the empirical formula of M n+1 X n , such that each X is positioned within an octahedral array of M;

wherein M is at least one Group IIIB, IVB, VB, or VIB metal;

each X is C, N, or a combination thereof; and

n=1, 2, or 3;

wherein the layers are characterized as having an average surface area and an average interlayer distance; and

wherein at least one of said surfaces of each layer has bound thereto surface terminations comprising alkoxide, carboxylate, halide, hydroxide, hydride, oxide, sub-oxide, nitride, sub-nitride, sulfide, thiol, or a combination thereof; and

wherein the stacked assembly comprises a conductive outer surface, such the sheet or film is capable of exhibiting a surface resistivity of less than about 50 micro-ohm-meter.

12. The stacked assembly of claim 11 having a form of a sheet or film form, wherein the sheet or film exhibits at least 50% optical tranparency to at least one wavelength of light in a range of from about 250 nm to about 850 nm.

13. The stacked assembly of claim 12 , wherein the optical tranparency is in a range of from about 70% to about 95%.

14. The stacked assembly of claim 11 , further comprising atoms, ions, or both atoms and ions of lithium, sodium, potassium, magnesium, or a combination thereof intercalated between at least two of the layers.

15. The stacked assembly of claim 14 , comprising atoms, ions, or both atoms and ions of lithium intercalated between at least two of the layers.

16. A conductor comprising the stacked assembly of claim 11 .

17. A battery comprising the stacked assembly of claim 15 .

18. The stacked assembly of claim 11 , further comprising a molecule comprising C, H, N, O, S, or a combination thereof, and having a molecular weight less than about 250 daltons intercalated between at least two of the layers.

19. The stacked assembly of claim 18 , comprising a kaolinitic intercalator intercalated between at least two of the layers.

20. The stacked assembly of claim 19 , wherein the kaolinitic intercalator is hydrazine, dimethylsulfoxide, urea, N, N-dimethylformamide, or a combination thereof.

21. An energy storage device or electrode comprising the stacked assembly of claim 15 .

Assignments (2)
CONFIRMATORY LICENSE Recorded Apr 28, 2022
From: DREXEL UNIVERSITY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 059821/0415 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2018
From: BARSOUM, MICHEL W.; GOGOTSI, YURY; ABDELMALAK, MICHAEL NAGUIB; MASHTALIR, OLHA
To: DREXEL UNIVERSITY
Reel/Frame 047144/0578 →
Continuity (7)
Continuation 14094966 · Dec 3, 2013
Continuation In Part PCTUS2012043273 · Jun 20, 2012
Provisional Application 61733015 · Dec 4, 2012
Provisional Application 61499318 · Jun 21, 2011
Provisional Application 61521428 · Aug 9, 2011
Provisional Application 61587172 · Jan 17, 2012
Related Publication 20150210044A1 · Jul 30, 2015