IP Library Granted Patent US 9,221,957
Granted Patent B2
US 9,221,957 · App. 14/576,479 · Granted Dec 29, 2015

Patterning by area selective oxidation

Inventors: Chang-Yong Nam (Coram, NY); Jovan Kamcev (Austin, TX); Charles T. Black (New York, NY); Robert Grubbs (Miller Place, NY)
Assignee: Brookhaven Science Associates, LLC
C08J7/123C08J2353/00
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Quick Facts
Patent No.
US 9,221,957
App. No.
14/576,479
Granted
Dec 29, 2015
Kind
B2
Abstract

Technologies are described for methods for producing a pattern of a material on a substrate. The methods may comprise receiving a patterned block copolymer on a substrate. The patterned block copolymer may include a first polymer block domain and a second polymer block domain. The method may comprise exposing the patterned block copolymer to a light effective to oxidize the first polymer block domain in the patterned block copolymer. The method may comprise applying a precursor to the block copolymer. The precursor may infuse into the oxidized first polymer block domain and generate the material. The method may comprise applying a removal agent to the block copolymer. The removal agent may be effective to remove the first polymer block domain and the second polymer block domain from the substrate, and may not be effective to remove the material in the oxidized first polymer block domain.

Claims (24)

1. A method for producing a pattern of a material on a substrate, the method comprising:

receiving a sample, wherein the sample includes a patterned block copolymer on a substrate, and wherein the patterned block copolymer includes a first polymer block domain and a second polymer block domain;

exposing the patterned block copolymer on the substrate to a light to generate an oxidized block copolymer on the substrate, wherein the light is effective to oxidize the first polymer block domain in the patterned block copolymer and the light is not effective to oxidize the second polymer block domain in the patterned block copolymer;

applying a precursor to the oxidized block copolymer on the substrate to generate a material on the substrate, wherein the precursor infuses into the oxidized first polymer block domain and generates the material in the first polymer block domain and the precursor does not infuse into the second polymer block domain;

applying a removal agent to the oxidized block copolymer on the substrate to generate a patterned material on the substrate, wherein the removal agent is effective to remove the first polymer block domain and the second polymer block domain from the substrate, and is not effective to remove the material in the oxidized first polymer block domain.

2. The method of claim 1 , further comprising, prior to receiving the sample;

producing the patterned block copolymer on the substrate, wherein the pattern is controlled by adjusting a molecular weight ratio between a first polymer block that corresponds to the first polymer block domain and a second polymer block that corresponds to the second polymer block domain.

3. The method of claim 2 , wherein the patterned block copolymer has a cylindrical pattern.

4. The method of claim 2 , wherein the patterned block copolymer has a lamellar pattern.

5. The method of claim 1 , wherein:

the block copolymer is polystyrene-block-poly(methyl methacrylate) (PS-b-PMMA);

polystyrene is the first polymer block domain; and

poly(methyl methacrylate) is the second polymer block domain.

6. The method of claim 1 , wherein the light is ultraviolet (UV) light with a wavelength smaller than 400 nm.

7. The method of claim 1 , further comprising exposing the patterned block copolymer on the substrate to a light with a wavelength of about 240 nm under a 98% N 2 /2% O 2 atmosphere for about 5 minutes.

8. The method of claim 1 , wherein the precursor is applied in a precursor cycle and includes diethylzinc (DEZ) and water.

9. The method of claim 1 , wherein the precursor is applied in a precursor cycle and includes titanium isopropoxide (TIP) and water.

10. The method of claim 1 , wherein the precursor is applied in a precursor cycle and includes trimethylaluminum (TMA) and water.

11. The method of claim 1 , wherein the removal agent is an oxygen plasma and the method further comprises removing the first polymer block domain and the second polymer block domain from the substrate by oxygen plasma etching.

12. A method for producing a pattern of material on a substrate, the method comprising:

receiving a sample wherein the sample includes a non-oxidized homopolymer on a substrate;

exposing the homopolymer on the substrate to a light through a patterned mask to generate areas of oxidized homopolymer on the substrate and define non-oxidized areas;

applying a precursor to the homopolymer, including the areas of oxidized homopolymer and non-oxidized areas, wherein the precursor infuses into the areas of oxidized homopolymer on the substrate and generates the material in the oxidized homopolymer and the precursor does not infuse into the non-oxidized areas on the substrate;

applying a removal agent to the homopolymer on the substrate to generate patterned material on the substrate, wherein the removal agent is effective to remove the homopolymer, but is not effective to remove the material in the oxidized homopolymer from the substrate.

Assignments (3)
CONFIRMATORY LICENSE Recorded Jul 17, 2015
From: BROOKHAVEN SCIENCE ASSOCIATES, LLC; BROOKHAVEN NATIONAL LABORATORY
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 036131/0353 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2015
From: NAM, CHANG-YONG; KAMCEV, JOVAN; BLACK, CHARLES T.
To: BROOKHAVEN SCIENCE ASSOCIATES, LLC
Reel/Frame 035710/0189 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2015
From: GRUBBS, ROBERT B.
To: THE RESEARCH FOUNDATION FOR THE STATE UNIVERSITY OF NEW YORK
Reel/Frame 035711/0396 →
Continuity (2)
Provisional Application 61918136 · Dec 19, 2013
Related Publication 20150175761A1 · Jun 25, 2015