IP Library Granted Patent US 9,557,644
Granted Patent B2
US 9,557,644 · App. 14/582,703 · Granted Jan 31, 2017

Base film-forming composition, and directed self-assembly lithography method

Inventors: Hiroyuki Komatsu (Tokyo, JP); Takehiko Naruoka (Tokyo, JP); Shinya Minegishi (Tokyo, JP); Kaori Sakai (Tokyo, JP); Tomoki Nagai (Tokyo, JP)
Assignee: JSR CORPORATION
G03F7/0388C09D125/14C09D133/06G03F7/0002G03F7/11
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Quick Facts
Patent No.
US 9,557,644
App. No.
14/582,703
Granted
Jan 31, 2017
Kind
B2
Abstract

A base film-forming composition includes a compound including a group capable of reacting with Si—OH or Si—H, and a solvent. The base film-forming composition is for forming a base film provided between a layer including a silicon atom and a directed self-assembling film in a directed self-assembly lithography process. The receding contact angle of the base film for pure water is no less than 70° and no greater than 90°. The compound is preferably represented by formula (1). In the formula (1), A represents a linking group having a valency of (m+n); D represents a monovalent organic group having at least 10 carbon atoms; E represents the group capable of reacting with Si—OH or Si—H; and m and n are each independently an integer of 1 to 200.

Claims (56)

1. A directed self-assembly lithography method comprising:

applying a base film-forming composition on a first layer comprising a silicon atom such that a base film is provided on the first layer;

providing a directed self-assembling film on a first surface of the base film opposite to a second surface on which the first layer is provided, the directed self-assembling film comprising a plurality of phases; and

removing at least a part of the plurality of phases of the directed self-assembling film,

wherein the base film-forming composition comprises:

a compound represented by formula (1);

and

a solvent, and

wherein a receding contact angle of the base film for pure water is no less than 70° and no greater than 90°,

wherein, in the formula (1), A represents a linking group having a valency of (m+n); D represents a monovalent organic group having at least 10 carbon atoms and comprising a sulfur atom; E represents the group capable of reacting with Si—OH or Si—H; and m and n are each independently an integer of 1 to 200, wherein in a case where m is 2 or greater, a plurality of Ds are identical or different, two or more Ds are optionally bound with each other, and in a case where n is 2 or greater, a plurality of Es are identical or different.

2. The directed self-assembly lithography method according to claim 1 , further comprising:

forming a prepattern on the base film on the first surface of the base film after providing the base film and before providing the directed self-assembling film,

wherein, in providing the directed self-assembling film, the directed self-assembling film is provided on a region in which the prepattern is not formed.

3. The directed self-assembly lithography method according to claim 1 , wherein A in the formula (1) represents an organic group having 1 to 30 carbon atoms, and n is an integer of 1 to 10.

4. A directed self-assembly lithography method comprising:

applying a base film-forming composition on a first layer comprising a silicon atom such that a base film is provided on the first layer;

providing a directed self-assembling film on a first surface of the base film opposite to a second surface on which the first layer is provided, the directed self-assembling film comprising a plurality of phases; and

removing at least a part of the plurality of phases of the directed self-assembling film,

wherein the base film-forming composition comprises:

a compound represented by formula (1); and

a solvent, and

wherein a receding contact angle of the base film for pure water is no less than 70° and no greater than 90°,

wherein, in the formula (1), A represents a group represented by formula (3), D represents a monovalent organic group having at least 10 carbon atoms; E represents the group capable of reacting with Si—OH or Si—H; and m and n are each independently an integer of 1 to 200, wherein in a case where m is 2 or greater, a plurality of Ds are identical or different, two or more Ds are optionally bound with each other, and in a case where n is 2 or greater, a plurality of Es are identical or different,

wherein, in the formula (3), Q represents a polysiloxane structure having a valency of (m+n) and having 2 to 100 silicon atoms; T represents a divalent organic group having 1 to 30 carbon atoms that bonds to the silicon atom in Q at the carbon atom or oxygen atom; m and n are as defined in the formula (1); * 1 denotes a site bound to E in the formula (1); and * 2 denotes a site bound to D in the formula (1).

5. A directed self-assembly lithography method comprising:

applying a base film-forming composition on a first layer comprising a silicon atom such that a base film is provided on the first layer;

providing a directed self-assembling film on a first surface of the base film opposite to a second surface on which the first layer is provided, the directed self-assembling film comprising a plurality of phases; and

removing at least a part of the plurality of phases of the directed self-assembling film,

wherein the base film-forming composition comprises:

a compound represented by formula (1); and

a solvent, and

wherein a receding contact angle of the base film for pure water is no less than 70° and no greater than 90°,

wherein, in the formula (1), A represents a linking group having a valency of (m+n); D represents a monovalent organic group having at least 10 carbon atoms; E represents the group capable of reacting with Si—OH or Si—H; and m and n are each independently an integer of 1 to 200, wherein in a case where m is 2 or greater, a plurality of Ds are identical or different, two or more Ds are optionally bound with each other, and in a case where n is 2 or greater, a plurality of Es are identical or different, and

wherein the compound is obtained by subjecting a vinyl monomer to radical polymerization in the presence of a chain transfer agent represented by formula (4):

wherein, in the formula (4), A, E, m and n are as defined in the formula (1).

6. The directed self-assembly lithography method according to claim 1 , wherein A in the formula (1) represents a group represented by formula (3):

wherein, in the formula (3), Q represents a polysiloxane structure having a valency of (m+n) and having 2 to 100 silicon atoms; T represents a divalent organic group having 1 to 30 carbon atoms that bonds to the silicon atom in Q at the carbon atom or oxygen atom; m and n are as defined in the formula (1); * 1 denotes a site bound to E in the formula (1); and * 2 denotes a site bound to D in the formula (1).

7. The directed self-assembly lithography method according to claim 1 , wherein the compound is obtained by subjecting a vinyl monomer to radical polymerization in the presence of a chain transfer agent represented by formula (4):

wherein, in the formula (4), A, E, m and n are as defined in the formula (1).

8. The directed self-assembly lithography method according to claim 7 , wherein A in the formula (1) represents an organic group having 1 to 30 carbon atoms, and n is an integer of 1 to 10.

9. The directed self-assembly lithography method according to claim 7 , wherein A in the formula (1) represents a group represented by formula (3):

wherein, in the formula (3), Q represents a polysiloxane structure having a valency of (m+n) and having 2 to 100 silicon atoms; T represents a divalent organic group having 1 to 30 carbon atoms that bonds to the silicon atom in Q at the carbon atom or oxygen atom; m and n are as defined in the formula (1); * 1 denotes a site bound to E in the formula (1); and * 2 denotes a site bound to D in the formula (1).

10. The directed self-assembly lithography method according to claim 8 , wherein A in the formula (1) represents a group represented by formula (3):

wherein, in the formula (3), Q represents a polysiloxane structure having a valency of (m+n) and having 2 to 100 silicon atoms; T represents a divalent organic group having 1 to 30 carbon atoms that bonds to the silicon atom in Q at the carbon atom or oxygen atom; m is as defined in the formula (1); n is an integer of 1 to 10; * 1 denotes a site bound to E in the formula (1); and * 2 denotes a site bound to D in the formula (1).

11. The directed self-assembly lithography method according to claim 5 , further comprising:

forming a prepattern on the base film on the first surface of the base film after providing the base film and before providing the directed self-assembling film,

wherein, in providing the directed self-assembling film, the directed self-assembling film is provided on a region in which the prepattern is not formed.

12. The directed self-assembly lithography method according to claim 5 , wherein A in the formula (1) represents an organic group having 1 to 30 carbon atoms, and n is an integer of 1 to 10.

13. The directed self-assembly lithography method according to claim 5 , wherein A in the formula (1) represents a group represented by formula (3):

wherein, in the formula (3), Q represents a polysiloxane structure having a valency of (m+n) and having 2 to 100 silicon atoms; T represents a divalent organic group having 1 to 30 carbon atoms that bonds to the silicon atom in Q at the carbon atom or oxygen atom; m and n are as defined in the formula (1); * 1 denotes a site bound to E in the formula (1); and * 2 denotes a site bound to D in the formula (1).

14. The directed self-assembly lithography method according to claim 12 , wherein A in the formula (1) represents a group represented by formula (3):

wherein, in the formula (3), Q represents a polysiloxane structure having a valency of (m+n) and having 2 to 100 silicon atoms; T represents a divalent organic group having 1 to 30 carbon atoms that bonds to the silicon atom in Q at the carbon atom or oxygen atom; m is as defined in the formula (1); n is an integer of 1 to 10; * 1 denotes a site bound to E in the formula (1); and * 2 denotes a site bound to D in the formula (1).

15. The directed self-assembly lithography method according to claim 4 , further comprising:

forming a prepattern on the base film on the first surface of the base film after providing the base film and before providing the directed self-assembling film,

wherein, in providing the directed self-assembling film, the directed self-assembling film is provided on a region in which the prepattern is not formed.

16. The directed self-assembly lithography method according to claim 4 , wherein A in the formula (1) represents an organic group having 1 to 30 carbon atoms, and n is an integer of 1 to 10.

Assignments (3)
MERGER Recorded Mar 23, 2026
From: JSR CORPORATION
To: JICC-02, CO., LTD
Reel/Frame 075191/0149 →
CHANGE OF NAME Recorded Mar 23, 2026
From: JICC-02 CO., LTD
To: JSR CORPORATION
Reel/Frame 075192/0023 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 4, 2015
From: KOMATSU, HIROYUKI; NARUOKA, TAKEHIKO; MINEGISHI, SHINYA; SAKAI, KAORI; NAGAI, TOMOKI
To: JSR CORPORATION
Reel/Frame 034881/0960 →
Priority Claims (3)
JP 2013-270580 · Dec 26, 2013 · national
JP 2013-270582 · Dec 26, 2013 · national
JP 2014-258126 · Dec 19, 2014 · national
Continuity (1)
Related Publication 20150187581A1 · Jul 2, 2015