Use of hardeners/densifiers in cutting or otherwise removing material from inorganic substrates
A method for cutting or otherwise removing material from an inorganic substrate (e.g., a substrate formed from a cementitious material, such as concrete, or stone, etc.) includes applying an aqueous solution that includes a hardener/densifier to the inorganic substrate and/or to a removal element (e.g., a saw blade, an abrasive wheel, a grinding disk, etc.), the inorganic substrate or material removed from the inorganic substrate as the removal element removes material from the inorganic substrate. A system for removing material from an inorganic substrate includes a removal element and an aqueous solution that includes a hardener/densifier.
1. A method for modifying an inorganic substrate, comprising:
cutting material of an inorganic substrate from the inorganic substrate with a saw blade to provide a newly formed surface; and
lubricating the saw blade with a lubricant comprising silica fume, a surfactant, and water while cutting the material of the inorganic substrate from the inorganic substrate with the saw blade.
2. The method of claim 1 , further comprising:
enabling the silica fume to react with the newly formed surface.
3. The method of claim 2 , wherein enabling the silica fume to react with material of the inorganic substrate at the newly formed surface comprises hardening and densifying the newly formed surface.
4. The method of claim 3 , wherein cutting material of the inorganic substrate comprises pushing material of the inorganic substrate cut from the inorganic substrate into pores, microfissures, cracks or other recesses in the newly formed surface.
5. The method of claim 4 , wherein enabling the silica fume to react with the material of the inorganic substrate at the newly formed surface further includes enabling the silica fume to react with the material of the inorganic substrate cut from the inorganic substrate.
6. The method of claim 1 , wherein lubricating comprises lubricating the saw blade with the lubricant further comprising colloidal silica coated with a stabilizer that enables the silica particles to remain in solution at a pH of about 8.5 or less onto the saw blade.
7. A system for modifying an inorganic substrate, comprising:
a saw blade that cuts material of an inorganic substrate from the inorganic substrate; and
a lubricant formulated to lubricate the saw blade during use of the saw blade and to harden and/or densify surfaces formed by the saw blade, the lubricant comprising silica fume, a surfactant, and water.
8. The system of claim 7 , wherein the lubricant further comprises colloidal silica is-coated with a stabilizer that enables silica particles of the colloidal silica to remain in solution at a pH of about 8.5 or less.
9. The system of claim 7 , further comprising:
an additional material for application to newly exposed surfaces of an inorganic substrate concurrently with or after application of the lubricant; and/or
a seal for placement against a newly exposed surface of the inorganic substrate upon removing material of the inorganic substrate from the inorganic substrate with the saw blade.
10. A method for modifying an inorganic substrate, comprising:
cutting material of an inorganic substrate from the inorganic substrate with a saw blade to provide a newly formed surface; and
lubricating the saw blade with a lubricant consisting of a hardener/densifier and silica fume while cutting the material of the inorganic substrate from the inorganic substrate with the saw blade.
11. The method of claim 10 , wherein lubricating the saw blade comprises lubricating the saw blade with the hardener/densifier of the lubricant being a colloidal silica-based hardener/densifier.