IP Library Patent Application 14602671
Patent Application
App. No. 14/602,671

SILICON PRECURSOR, METHOD OF FORMING A LAYER USING THE SAME, AND METHOD OF FABRICATING SEMICONDUCTOR DEVICE USING THE SAME

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Patent No.
US None
App. No.
14/602,671
Abstract

The inventive concepts provide silicon precursors, methods of forming a layer using the same, and methods of fabricating a semiconductor device using the same. The silicon precursor includes a silane group including two or more silicon atoms. The silicon precursor has a high and uniform adsorption property on surfaces of layers (e.g., a silicon layer, an oxide layer, and a nitride layer) that are mainly used when semiconductor devices are fabricated.

Claims (47)

1 . A method of forming a layer, the method comprising:

providing a silicon precursor having a chemical formula of R 1 —Si x H y , on a substrate to form a single-layered silicon atomic layer, wherein x is an integral number equal to or greater than 2, y satisfies an equation having a formula of y=2x+1, and R 1 includes at least one of an amino group, an alkyl group, a cyclopentadienyl (C 5 H 5 ) group, or a halogen.

2 . The method of claim 1 , further comprising:

forming a silicon nitride layer, a silicon oxide layer, or a silicon-germanium layer on the single-layered silicon atomic layer.

3 . The method of claim 1 , further comprising:

forming a poly-silicon layer on the single-layered silicon atomic layer by providing at least one of monosilane (SiH 4 ), disilane (Si 2 H 6 ), or a high-grade silane having a chemical formula of Si n H 2n+2 , wherein n is an integral number equal to or greater than 3.

4 . The method of claim 3 , wherein forming the poly-silicon layer further comprises:

doping the poly-silicon layer by providing at least one of Group III elements, Group V elements, or carbon.

5 . The method of claim 1 , further comprising:

forming a non-silicon atomic layer on the single-layered silicon atomic layer,

wherein forming the single-layered silicon atomic layer and forming the non-silicon atomic layer are alternately and repeatedly performed, and

wherein the non-silicon atomic layer is formed by providing a gas including oxygen, nitrogen, or germanium.

6 . The method of claim 1 , wherein R 1 has the following chemical formula 1,

wherein each of R 2 and R 3 independently include at least one of a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, or a tert-butyl group.

7 . The method of claim 1 , wherein the silicon precursor is diisopropylaminodisilane (((CH 3 ) 2 CH) 2 N—SiH 2 SiH 3 ).

8 . The method of claim 1 , wherein the substrate includes an oxide layer formed thereon, and

wherein the silicon precursor is provided on the oxide layer.

9 . A method of fabricating a semiconductor device, the method comprising:

providing a silicon precursor having a chemical formula of R 1 —Si x H y on a substrate to form a single-layered silicon atomic layer, wherein x is an integral number equal to or greater than 2, y satisfies an equation having a formula of y=2x+1, and R 1 includes at least one of an amino group, an alkyl group, a cyclopentadienyl (C 5 H 5 ) group, or a halogen.

10 . The method of claim 9 , further comprising:

forming a lower structure including a recessed region on the substrate before the formation of the single-layered silicon atomic layer,

wherein the single-layered silicon atomic layer is formed to conformally cover the lower structure.

11 . The method of claim 10 , wherein the recessed region is a contact hole, and

wherein forming the lower structure comprises:

forming an interlayer insulating layer covering the substrate; and

patterning the interlayer insulating layer to form the contact hole.

12 . The method of claim 11 , further comprising:

after the formation of the single-layered silicon atomic layer, forming a poly-silicon layer filling the contact hole on the single-layered silicon atomic layer by providing at least one of monosilane (SiH 4 ), disilane (Si 2 H 6 ), or a high-grade silane having a chemical formula of Si n H 2n+2 , wherein n is an integral number equal to or greater than 3.

13 . The method of claim 12 , further comprising:

forming a contact plug including a portion of the poly-silicon layer in the contact hole; and

forming a data storage element electrically connected to the contact plug.

14 . The method of claim 10 , wherein the recessed region is an active hole, and

wherein forming the lower structure comprises:

alternately and repeatedly stacking sacrificial layers and inter-gate insulating layers on the substrate; and

successively patterning the inter-gate insulating layers and the sacrificial layers to form the active hole exposing the substrate.

15 . The method of claim 14 , further comprising:

forming an active pillar covering a sidewall of the active hole after the formation of the single-layered silicon atomic layer, the active pillar having a cup-shape; and

replacing the sacrificial layers with a conductive layer.

16 . The method of claim 15 , wherein forming the active pillar comprises:

conformally forming a poly-silicon layer on the single-layered silicon atomic layer by providing at least one of monosilane (SiH 4 ), disilane (Si 2 H 6 ), or a high-grade silane having a chemical formula of Si n H 2n+2 , wherein n is an integral number equal to or greater than 3, the poly-silicon layer covering the sidewall of the active hole.

17 . The method of claim 9 , wherein R 1 has the following chemical formula 1,

wherein each of R 2 and R 3 independently include at least one of a methyl group, an ethyl group, a propyl group, an isopropyl group, or a butyl group.

18 . The method of claim 10 , wherein R 1 has the following chemical formula 1,

wherein each of R 2 and R 3 independently include at least one of a methyl group, an ethyl group, a propyl group, an isopropyl group, or a butyl group.

19 . The method of claim 9 , wherein the silicon precursor is diisopropylaminodisilane (((CH 3 ) 2 CH) 2 N—SiH 2 SiH 3 ).

20 . The method of claim 9 , wherein the substrate includes an oxide layer formed thereon, and

wherein the silicon precursor is provided on the oxide layer.

Assignments (3)
CHANGE OF NAME Recorded Mar 29, 2018
From: DOW CORNING CORPORATION
To: DOW SILICONES CORPORATION
Reel/Frame 045381/0992 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2015
From: CHO, JUNHYUN; JUNG, KYUNGHYE; CHO, YOUNJOUNG
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 034789/0141 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2015
From: TELGENHOFF, MICHAEL DAVID; ZHOU, XIAOBING
To: DOW CORNING CORPORATION
Reel/Frame 034789/0231 →