IP Library Granted Patent US 9,290,901
Granted Patent B2
US 9,290,901 · App. 14/607,828 · Granted Mar 22, 2016

Micropile foundation matrix

Inventors: Nickolas G. Salisbury (Coeur d'Alene, ID); Scott R. Tunison (Liberty Lake, WA); Freeman Alan Thompson (Liberty Lake, WA)
Assignee: Crux Subsurface, Inc.
E02D7/00E02D27/12E02D27/32E21B15/003E21B15/04
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Quick Facts
Patent No.
US 9,290,901
App. No.
14/607,828
Granted
Mar 22, 2016
Kind
B2
Abstract

The disclosure describes, in part, apparatuses and methods for installing structures (e.g., foundations, footings, anchors, abutments, etc.) at work sites, such as difficult-access work sites. In some instances, a rotating drill assembly is assembled over a target location in order to excavate a radial array of batter-angled shafts associated with the target location in preparation for the installation of a radial array of micropiles. An operator utilizes the rotating drill in combination with a foundation pile schedule/decision matrix to design and install the radial array of batter-angled micropiles. This disclosure also describes techniques for designing, fabricating and installing structural caps to be coupled to the installed radial array batter angled micropiles. These structural caps are lightweight and, thus, more portable to difficult-access sites where they are coupled to the micropiles forming a foundation for structure to be installed at the difficult-access site.

Claims (39)

1. A method for installing a pile group at a site, the method comprising:

at a time of installation of a first pile of the pile group at the site,

positioning a drill assembly to a first pile location of the pile group at the site;

performing, using the drill assembly, an in-situ penetration test to determine a geotechnical characteristic at each of one or more intervals past a point of characterization in the first pile location;

at least partly subsequent to the performing of the in-situ penetration test, determining a minimum length of casing embedment and a minimum bond length for the first pile based at least in part on a determined geotechnical characteristic at each of the one or more intervals past the point of characterization in the first pile location, wherein the determined minimum length of casing embedment and minimum bond length at the time of installation of the first pile of the pile group at the site comprises mapping, via a predefined mapping, the determined geotechnical characteristics of the stratum to one or more of multiple defined soil conditions, and wherein the determined minimum length of casing embedment and minimum bond length is based at least in part on the one or more defined soil conditions; and

initiating, installation of the determined minimum length of casing embedment and minimum bond length.

2. The method as recited in claim 1 , wherein the in-situ penetration tests comprise one or more of a Standard Penetration Test (SPT) or a Cone Penetration Test (CPT).

3. The method as recited in claim 1 , wherein the multiple defined soil conditions comprise loose, medium dense and rock.

4. The method as recited in claim 1 , wherein each of the intervals past the point of characterization at the first pile location is between two feet and ten feet past the point of characterization.

5. The method as recited in claim 4 , wherein the performing of the in-situ penetration test at the one or more intervals continues until bedrock is encountered or until a total depth of the first pile location is reached.

6. A method for installing a group of structural members at a site, the method comprising:

at a time of installation of a first structural member of the group of structural members at the site,

performing an in-situ penetration test at each of one or more intervals in a first location for the first structural member of the group of structural members to determine a geotechnical characteristic at each of the one or more intervals in the first location;

determining a casing embedment length of the first structural member based at least in part on the determined geotechnical characteristic at each of the one or more intervals in the first location;

determining a bond length of the first structural member based at least in part on the determined geotechnical characteristic at each of the one or more intervals in the first location;

wherein the determining of the casing embedment length and bond length at the time of installation of the first structural member of the group of structural members at the site comprises mapping, via a foundation schedule, the determined geotechnical characteristics of the stratum to one or more of multiple defined soil conditions, and wherein the determined casing embedment length and bond length is based at least in part on the one or more defined soil conditions; and

subsequent to the determining of the casing embedment length and the bond length, initiating installation of the determined casing embedment length and bond length.

7. The method as recited in claim 6 , wherein the in-situ penetration tests comprise one or more of a standard penetration test (SPT) or a cone penetration test (CPT).

8. The method as recited in claim 6 , wherein the structural members comprise rock anchors or piles.

9. The method as recited in claim 6 , wherein the structural members collectively form at least a portion of a foundation for a structure.

10. The method as recited in claim 6 , wherein the determined casing embedment length and bond length are used as a casing embedment length and bond length for each additional structural member of the group of structural members at the site.

11. The method as recited in claim 6 , wherein the multiple defined soil conditions comprise loose, medium dense and rock.

12. The method as recited in claim 6 , wherein each of the intervals past the point of characterization is between two feet and ten feet past the point of characterization.

13. The method as recited in claim 6 , wherein the performing of the in-situ penetration test at the one or more intervals continues until bedrock is encountered or until a total depth of the group of structural members is reached.

14. A method for installing a group of angled piles at a site, the method comprising:

at a time of installation of a first angled pile of the group of angled piles at the site,

performing an in-situ penetration test at each of one or more intervals in a first location for the first angled pile of the group of angled piles to determine a geotechnical characteristic at each of the one or more intervals in the first location;

determining a casing embedment length of the first angled pile based at least in part on the determined geotechnical characteristic at each of the one or more intervals in the first location;

determining a bond length of the first angled pile based at least in part on the determined geotechnical characteristic at each of the one or more intervals in the first location;

wherein the determining of the casing embedment length and bond length at the time of installation of the first angled pile of the group of angled piles at the site comprises mapping, via a foundation schedule, the determined geotechnical characteristics of the stratum to one or more of multiple defined soil conditions, and wherein the determined casing embedment length and bond length is based at least in part on the one or more defined soil conditions; and

subsequent to the determining of the casing embedment length and the bond length, initiating installation of the determined casing embedment length and bond length.

15. The method as recited in claim 14 , wherein the in-situ penetration tests comprise one or more of a standard penetration test (SPT) or a cone penetration test (CPT).

16. The method as recited in claim 14 , wherein the angled piles collectively form at least a portion of a foundation for a structure.

17. The method as recited in claim 14 , wherein the determined casing embedment length and bond length are used as a casing embedment length and bond length for each additional angled pile of the group of angled piles at the site.

18. The method as recited in claim 14 , wherein the multiple defined soil conditions comprise loose, medium dense and rock.

19. The method as recited in claim 14 , further comprising repeating the performing of the in-situ penetration test at each of one or more intervals in a respective location for each additional angled pile of the group of angled piles at the site, the determining of a casing embedment length for each additional angled pile of the group of angled piles at the site and the determining of a bond length for each additional angled pile of the group of angled piles at the site.

20. The method as recited in claim 19 , wherein each additional angled pile of the group of angled piles at the site include a same angle as an angle of the first angled pile.

21. The method as recited in claim 14 , wherein the casing embedment length comprises a length of metal tubing; and

wherein the bond length comprises a zone of reinforcing steel and a cementitious mixture.

Assignments (3)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded Oct 15, 2020
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: CRUX SUBSURFACE, INC.
Reel/Frame 054085/0465 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Dec 22, 2015
From: CRUX SUBSURFACE, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 037359/0243 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 18, 2015
From: SALISBURY, NICKOLAS G.; TUNISON, SCOTT R.; THOMPSON, FREEMAN ALAN
To: CRUX SUBSURFACE, INC.
Reel/Frame 036598/0945 →
Continuity (3)
Continuation 12797945 · Jun 10, 2010
Provisional Application 61234930 · Aug 18, 2009
Related Publication 20150139740A1 · May 21, 2015