IP Library Granted Patent US 9,190,557
Granted Patent B2
US 9,190,557 · App. 14/612,156 · Granted Nov 17, 2015

Ultraviolet semiconductor light-emitting device and fabrication method

Inventors: Zhibai Zhong (Xiamen, CN); Jianjian Yang (Xiamen, CN); Wenxin Chen (Xiamen, CN); Zhaoxuan Liang (Xiamen, CN)
Assignee: Xiamen Sanan Optoelectronics Technology Co., Ltd.
H01L33/0025H01L27/153H01L33/0075H01L33/04H01L33/06H01L33/10H01L33/24H01L33/32H01L33/382H01L33/405H01L33/40H01L2933/0016H01L2933/0083
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Quick Facts
Patent No.
US 9,190,557
App. No.
14/612,156
Granted
Nov 17, 2015
Kind
B2
Abstract

An ultraviolet semiconductor light emitting device includes: a light-emitting epitaxial layer including an n-type semiconductor layer, a light-emitting layer, and a p-type semiconductor layer; a tunnel junction at a non-light-emitting surface of the light-emitting epitaxial layer and having a patterned structure with openings to expose the light-emitting epitaxial layer; an optical phase matching layer over a surface layer of the light-emitting epitaxial layer and transmissive of UV light; and a reflecting layer covering the entire tunneling junction and the optical phase matching layer. A patterned structure is provided over the tunnel junction for full-angle light reflection. Part of the tunneling junction forms ohmic contact with the low work function reflecting metal. The patterned distribution design can effectively reduce the ohmic contact resistance.

Claims (39)

1. A UV semiconductor light-emitting device, comprising:

a light-emitting epitaxial layer having one side as a light-emitting surface and another side as a non-light-emitting surface and comprising an n-type semiconductor layer, a light-emitting layer, and a p-type semiconductor layer;

a tunneling junction at the non-light-emitting side and comprising a patterned structure having openings to expose the light-emitting epitaxial layer;

an optical phase matching layer over a surface layer of the light-emitting epitaxial layer and transmissive of UV light; and

a reflecting layer covering the tunneling junction and the optical phase matching layer.

2. The semiconductor light-emitting device of claim 1 , wherein the reflecting layer comprises a material having a work function of about 4.0-5.0 eV, and forms ohmic contact with the tunneling junction.

3. The semiconductor light-emitting device of claim 2 , wherein the reflecting layer has a work function value of about 4.0-5.0 eV, and a reflectivity of not less than 70% for light with wavelengths less than 380 nm.

4. The semiconductor light-emitting device of claim 1 , wherein the tunneling junction has a patterned structure and a side with a solid slope with a gradient between 10°-85°.

5. The semiconductor light-emitting device of claim 4 , wherein the patterned structure comprises at least one of a band shape, an island shape, a round platform, a trapezoid platform, a cone shape, or a hemispheric shape.

6. The semiconductor light-emitting device of claim 1 , wherein the light-emitting epitaxial layer comprises a III-V group material that is a binary compound or ternary compound comprising at least one of Al, Ga, N, P, or In.

7. The semiconductor light-emitting device of claim 6 , wherein the III-V group material is AlGaN having an Al concentration of not less than 40%.

8. The semiconductor light-emitting device of claim 1 , wherein: the optical phase matching layer is composed of an insulation material.

9. A method of fabricating a UV light-emitting device with wavelengths of about 100-380 nm, the method comprising:

(1) fabricating an n-type conductive layer, a light-emitting layer, a p-type conductive layer over a growth substrate and forming a light-emitting epitaxial layer having one side as a light-emitting surface and another side as a non-light-emitting surface;

(2) fabricating a tunneling junction over the non-light-emitting surface;

(3) patterning the tunneling junction including etching an area of the tunneling junction and the light-emitting epitaxial layer to expose a portion of the light-emitting epitaxial layer surface;

(4) fabricating an optical phase matching layer over the exposed light-emitting epitaxial layer surface; and

(5) fabricating a reflecting layer over the tunneling junction and the optical phase matching layer.

10. The fabrication method of claim 9 , wherein the growth substrate is substantially transparent and UV-permeable with a band gap not less than 3.4 eV.

11. The fabrication method of claim 9 , wherein the step (3) comprises fabricating a three-dimensional pattern at the tunneling junction by yellow light photoetching and dry etching with an etching depth not less than 0.5 nm.

12. The fabrication method of claim 9 , wherein the reflecting layer comprises a material with a work function of 4.0-5.0 eV and forming ohmic contact with the tunneling junction.

13. The fabrication method of claim 9 , further comprising:

fabricating a p-electrode and an n-electrode over the p-type semiconductor layer and the n-type semiconductor layer, respectively;

providing a supporting substrate having a patterned metal layer thereon, which bonds the supporting substrate with the p-electrode and the n-electrode; and

thinning the growth substrate to form a flip-chip light-emitting device.

14. The fabrication method of claim 9 , further comprising:

forming an electrode bonding layer over the reflecting layer;

providing a supporting substrate and bonding the supporting substrate with the electrode bonding layer; and

removing the growth substrate to expose the light-emitting epitaxial layer, over which fabricating an electrode, to thereby form a vertical light-emitting device.

15. A system comprising a plurality of UV semiconductor light-emitting devices, each device comprising:

a light-emitting epitaxial layer having one side as a light-emitting surface and another side as a non-light-emitting surface and comprising an n-type semiconductor layer, a light-emitting layer, and a p-type semiconductor layer;

a tunneling junction at the non-light-emitting side and comprising a patterned structure having openings to expose the light-emitting epitaxial layer;

an optical phase matching layer over a surface layer of the light-emitting epitaxial layer and transmissive of UV light; and

a reflecting layer covering the tunneling junction and the optical phase matching layer.

16. The system of claim 15 , wherein the reflecting layer comprises a material having a work function of about 4.0-5.0 eV, and forms ohmic contact with the tunneling junction.

17. The system of claim 16 , wherein the reflecting layer has a work function value of about 4.0-5.0 eV, and a reflectivity of not less than 70% for light with wavelengths less than 380 nm.

18. The system of claim 15 , wherein the tunneling junction has a patterned structure and a side with a solid slope with a gradient between 10°-85°.

19. The system of claim 18 , wherein the patterned structure comprises at least one of a band shape, an island shape, a round platform, a trapezoid platform, a cone shape, or a hemispheric shape.

20. The system of claim 15 , wherein the light-emitting epitaxial layer comprises a III-V group material that is a binary compound or ternary compound comprising at least one of Al, Ga, N, P, or In.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2023
From: XIAMEN SANAN OPTOELECTRONICS TECHNOLOGY CO., LTD.
To: QUANZHOU SANAN SEMICONDUCTOR TECHNOLOGY CO., LTD.
Reel/Frame 065302/0223 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 2, 2015
From: ZHONG, ZHIBAI; YANG, JIANJIAN; CHEN, WENXIN; LIANG, ZHAOXUAN
To: XIAMEN SANAN OPTOELECTRONICS TECHNOLOGY CO., LTD
Reel/Frame 034869/0297 →
Priority Claims (1)
CN 2012 1 0291658 · Aug 16, 2012 · national
Continuity (2)
Continuation PCTCN2013079840 · Jul 23, 2013
Related Publication 20150144875A1 · May 28, 2015