IP Library Granted Patent US 9,437,719
Granted Patent B2
US 9,437,719 · App. 14/620,768 · Granted Sep 6, 2016

Method for manufacturing semiconductor device having grooved surface

Inventors: Shuhei Oki (Nagakute, JP); Masaru Senoo (Okazaki, JP)
Assignee: Toyota Jidosha Kabushiki Kaisha
H01L29/7393H01L27/0727H01L29/66325
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Quick Facts
Patent No.
US 9,437,719
App. No.
14/620,768
Granted
Sep 6, 2016
Kind
B2
Abstract

A technology for reducing contact resistance between a semiconductor substrate and an electrode is provided. A provided method for manufacturing a semiconductor device includes: forming an oxide film 62 on a surface 12 b of a semiconductor substrate 12 by bringing the surface 12 b into contact with ammonia-hydrogen peroxide water mixture; forming a groove 60 on the surface 12 b by irradiating light to heat the surface 12 b covered with the oxide film 62 ; removing the oxide film 62 to expose the surface 12 b ; and forming an electrode 16 on the exposed surface 12 b.

Claims (45)

1. A method for manufacturing a semiconductor device, the semiconductor device comprises:

a p-type collector region of an IGBT, the p-type collector region being exposed at a surface of a semiconductor substrate;

an n-type cathode region of a diode, the n-type cathode region being exposed at the surface of the semiconductor substrate and adjacent to the p-type collector region;

an n-type buffer region, the n-type buffer region being adjacent to the p-type collector region and the n-type cathode region from a deeper side, wherein an n-type impurity concentration in the n-type buffer region is lower than that in the n-type cathode region; and

an n-type drift region, the n-type drift region being adjacent to the n-type buffer region from the deeper side, wherein an n-type impurity concentration in the n-type drift region is lower than that in the n-type buffer region,

the method comprising:

forming an oxide film on the surface of the semiconductor substrate by bringing the surface into contact with ammonia-hydrogen peroxide water mixture;

forming a groove in the surface by irradiating light to heat the surface covered with the oxide film;

removing the oxide film to expose the surface; and

forming an electrode on the exposed surface.

2. A method of claim 1 , wherein a range to which the forming of the oxide film and the heating of the surface are performed includes the surface in the p-type collector region located near a boundary between the n-type cathode region and the p-type collector region.

3. A method of claim 1 , wherein the p-type collector region is located so as to surround the n-type cathode region; and a range to which the forming of the oxide film and the heating of the surface are performed is arranged on the surface in the p-type collector region so as to surround the n-type cathode region.

4. A method of claim 1 , wherein a range to which the forming of the oxide film and the heating of the surface are performed does not include at least a part of the surface in the n-type cathode region,

the method further comprises: removing the oxide film on the part of the surface in the n-type cathode region; and

heating the part of the surface in the n-type cathode region after the removal of the oxide film on the part of the surface in the n-type cathode region, and in the forming of the electrode, the electrode is formed on the part of the surface in the heated n-type cathode region after the heating of the part of the surface in the n-type cathode region.

5. A method for manufacturing a semiconductor device, the method comprising:

forming an oxide film on a surface of a semiconductor substrate by bringing the surface into contact with ammonia-hydrogen peroxide water mixture;

forming a groove in the surface by irradiating light to heat the surface covered with the oxide film;

removing the oxide film to expose the surface after forming the groove; and

forming an electrode on the exposed surface.

6. A method of claim 5 , wherein the semiconductor device comprises:

a p-type collector region of an IGBT, the p-type collector region being exposed at the surface;

an n-type cathode region of a diode, the n-type cathode region being exposed at the surface and adjacent to the p-type collector region;

an n-type buffer region, the n-type buffer region being adjacent to the p-type collector region and the n-type cathode region from a deeper side, wherein an n-type impurity concentration in the n-type buffer region is lower than that in the n-type cathode region; and

an n-type drift region, the n-type drift region being adjacent to the n-type buffer region from the deeper side, wherein an n-type impurity concentration in the n-type drift region is lower than that in the n-type buffer region.

7. A method of claim 6 , wherein a range to which the forming of the oxide film and the heating of the surface are performed includes the surface in the p-type collector region located near a boundary between the n-type cathode region and the p-type collector region.

8. A method of claim 6 , wherein the p-type collector region is located so as to surround the n-type cathode region; and a range to which the forming of the oxide film and the heating of the surface are performed is arranged on the surface in the p-type collector region so as to surround the n-type cathode region.

9. A method of claim 6 , wherein a range to which the forming of the oxide film and the heating of the surface are performed does not include at least a part of the surface in the n-type cathode region,

the method further comprises: removing the oxide film on the part of the surface in the n-type cathode region; and

heating the part of the surface in the n-type cathode region after the removal of the oxide film on the part of the surface in the n-type cathode region, and in the forming of the electrode, the electrode is formed on the part of the surface in the heated n-type cathode region after the heating of the part of the surface in the n-type cathode region.

10. A method for manufacturing a semiconductor device, the method comprising:

forming an oxide film on a surface of a semiconductor substrate by bringing the surface into contact with ammonia-hydrogen peroxide water mixture;

forming a groove in the surface by irradiating light to melt a portion of the surface without melting the oxide film;

removing the oxide film to expose the surface; and

forming an electrode on the exposed surface.

11. A method of claim 10 , wherein the semiconductor device comprises:

a p-type collector region of an IGBT, the p-type collector region being exposed at the surface;

an n-type cathode region of a diode, the n-type cathode region being exposed at the surface and adjacent to the p-type collector region;

an n-type buffer region, the n-type buffer region being adjacent to the p-type collector region and the n-type cathode region from a deeper side, wherein an n-type impurity concentration in the n-type buffer region is lower than that in the n-type cathode region; and

an n-type drift region, the n-type drift region being adjacent to the n-type buffer region from the deeper side, wherein an n-type impurity concentration in the n-type drift region is lower than that in the n-type buffer region.

12. A method of claim 11 , wherein a range to which the forming of the oxide film and the heating of the surface are performed includes the surface in the p-type collector region located near a boundary between the n-type cathode region and the p-type collector region.

13. A method of claim 11 , wherein the p-type collector region is located so as to surround the n-type cathode region; and a range to which the forming of the oxide film and the heating of the surface are performed is arranged on the surface in the p-type collector region so as to surround the n-type cathode region.

14. A method of claim 11 , wherein a range to which the forming of the oxide film and the heating of the surface are performed does not include at least a part of the surface in the n-type cathode region,

the method further comprises: removing the oxide film on the part of the surface in the n-type cathode region; and

heating the part of the surface in the n-type cathode region after the removal of the oxide film on the part of the surface in the n-type cathode region, and in the forming of the electrode, the electrode is formed on the part of the surface in the heated n-type cathode region after the heating of the part of the surface in the n-type cathode region.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 1, 2020
From: TOYOTA JIDOSHA KABUSHIKI KAISHA (AKA TOYOTA MOTOR CORPORATION)
To: DENSO CORPORATION
Reel/Frame 052280/0207 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 13, 2015
From: OKI, SHUHEI; SENOO, MASARU
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 035165/0318 →
Priority Claims (1)
JP 2014-040414 · Mar 3, 2014 · national
Continuity (1)
Related Publication 20150249084A1 · Sep 3, 2015