IP Library › Granted Patent US 9,496,244
Granted Patent B2
US 9,496,244 · App. 14/644,889 · Granted Nov 15, 2016

Light emitting module and light irradiating apparatus

Inventors: Koji Enomoto (Hyogo, JP); Takumi Sato (Hyogo, JP); Yoshihiro Kanahashi (Hyogo, JP); Yoshihisa Yokokawa (Hyogo, JP)
Assignee: Ushio Denki Kabushiki Kaisha
H01L25/0753F21V5/007G02B3/00H01L33/54H01L2224/4848H01L2224/48091H01L2224/48465H01L2924/0002H01L2924/181
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Quick Facts
Patent No.
US 9,496,244
App. No.
14/644,889
Granted
Nov 15, 2016
Kind
B2
Abstract

A light emitting module includes: a substrate; at least one light emitting element line including a plurality of light emitting elements that are arrayed on the substrate in a first direction; and at least one sealing lens sealing the at least one light emitting element line, and including a plurality of lens sections. The lens sections each include a spherical light emission surface having a convex shape, and are provided corresponding to the respective light emitting elements and continuous in the first direction. The lens sections each satisfy predetermined expressions (1) and (2).

Claims (58)

1. A light emitting module, comprising:

a substrate;

at least one light emitting element line including a plurality of light emitting elements that are arrayed on the substrate in a first direction; and

at least one sealing lens sealing the at least one light emitting element line, and including a plurality of lens sections, the lens sections each including a spherical light emission surface having a convex shape, and being provided corresponding to the respective light emitting elements and continuous in the first direction, the lens sections include a first lens section and a second lens section that correspond to a first light emitting element and a second light emitting element adjacent to the first light emitting element respectively, the second lens section is adjacent to the first lens section,

the lens sections each satisfy the following expressions (1) and (2):

0.5 Dp<R≦ 0.75 Dp   (1)

0.7≦(2π R×θ/ 360)≦1.7  (2)

wherein Dp is a pitch width of the light emitting elements in the first direction, R is a curvature radius of the light emission surface of any of the lens sections, and θ is an angle in degree (°), in a cross section perpendicular to the substrate taken along the first direction, of a virtual straight line to a central axis of the first light emitting element, the virtual straight line connecting a contact point and a central point, the contact point is located where a first light emission surface of the first lens section is brought into contact with a second light emission surface of the second lens section, and the central point being located on the central axis of the first light emitting element at a center of a light emission surface of the first light emitting element, the central axis is perpendicular to the first direction.

2. The light emitting module according to claim 1 , wherein

the light emitting module comprises a plurality of light emitting element lines, and

the plurality of light emitting element lines are arrayed in a second direction orthogonal to the first direction.

3. The light emitting module according to claim 2 , wherein the light emitting elements are arranged on respective lattice points of an orthorhombic lattice on the substrate.

4. The light emitting module according to claim 3 , wherein

the at least one sealing lens comprises a plurality of sealing lenses, and

the plurality of sealing lenses are arrayed in the second direction, and are continuous with respect to each other.

5. The light emitting module according to claim 2 , wherein

the at least one sealing lens comprises a plurality of sealing lenses, and

a first sealing lens of the plurality of sealing lenses that seals a first light emitting element line of the plurality of light emitting element lines has a size different from a size of a second sealing lens of the plurality of sealing lenses that seals a second light emitting element line of the plurality of light emitting element lines that is adjacent to the first light emitting element line.

6. The light emitting module according to claim 5 , wherein

the sealing lenses seal the respective light emitting element lines, and

a size of any of the sealing lenses that is located in a middle region of the sealing lenses in the second direction is larger than a size of any of the sealing lenses that is located at an end of the sealing lenses in the second direction.

7. The light emitting module according to claim 6 , wherein the number of the light emitting elements in any of the light emitting element lines that is located in a middle region of the light emitting element lines in the second direction is larger than the number of the light emitting elements in any of the light emitting element lines that is located at an end of the light emitting element lines in the second direction.

8. A light irradiating apparatus, comprising:

a light source section including a light emitting module; and

a conveying section configured to vary a positional relationship between an irradiated object and the light source section, the irradiated object being irradiated with light derived from the light emitting module,

the light emitting module comprising:

a substrate;

at least one light emitting element line including a plurality of light emitting elements that are arrayed on the substrate in a first direction; and

at least one sealing lens sealing the at least one light emitting element line, and including a plurality of lens sections, the lens sections each including a spherical light emission surface having a convex shape, and being provided corresponding to the respective light emitting elements and continuous in the first direction, the lens sections include a first lens section and a second lens section that correspond to a first light emitting element and a second light emitting element adjacent to the first light emitting element respectively, the second lens section is adjacent to the first lens section,

the lens sections each satisfy the following expressions (1) and (2):

0.5 Dp<R≦ 0.75 Dp   (1)

0.7≦(2π R×θ/ 360)≦1.7  (2)

wherein Dp is a pitch width of the light emitting elements in the first direction, R is a curvature radius of the light emission surface of any of the lens sections, and θ is an angle in degree (°), in a cross section perpendicular to the substrate taken along the first direction, of a virtual straight line to a central axis of the first light emitting element, the virtual straight line connecting a contact point and a central point, the contact point is located where a first light emission surface of the first lens section is brought into contact with a second light emission surface of the second lens section, and the central point being located on the central axis of the first light emitting element at a center of a light emission surface of the first light emitting element, the central axis is perpendicular to the first direction.

9. A light irradiating apparatus, comprising:

a light source section including the light emitting module according to claim 1 ; and

a conveying section configured to vary a positional relationship between an irradiated object and the light source section, the irradiated object being irradiated with light derived from the light emitting module.

10. A light emitting module, comprising:

a substrate;

at least one light emitting element line including a first light emitting element and a second light emitting element adjacent to the first light emitting element, the first and second emitting elements are arrayed on the substrate in a first direction; and

at least one sealing lens that seals the at least one light emitting element line, the at least one sealing lens comprises first and second lens sections, the first and second lens sections include spherical first and second light emission surfaces respectively each having a convex shape, being provided corresponding to the respective first and second light emitting elements and being continuous in a first direction,

the lens sections each satisfy the following expressions (1) and (2):

0.5 Dp<R≦ 0.75 Dp   (1)

0.7≦(2π R×θ/ 360)≦1.7  (2)

wherein Dp is a pitch width of the first and second light emitting elements in the first direction, R is a curvature radius of the light emission surfaces of the first and second lens sections, and θ is an angle, in degree, of a virtual straight line to a central axis in a cross section perpendicular to the substrate taken along the at least one light emitting element line, wherein the central axis is perpendicular to a light emitting surface of the first light emitting element at a center point of the light emitting surface, the virtual straight line is connecting the center point to a contact point where the first light emission surface is brought into contact with the second light emission surface in the cross section.

11. The light emitting module according to claim 1 , wherein

the light emitting module comprises a plurality of light emitting element lines, and

the plurality of light emitting element lines are arrayed in a second direction orthogonal to the first direction.

12. The light emitting module according to claim 11 , wherein the light emitting elements are arranged on respective lattice points of an orthorhombic lattice on the substrate.

13. The light emitting module according to claim 12 , wherein

the at least one sealing lens comprises a plurality of sealing lenses, and

the plurality of sealing lenses are arrayed in the second direction, and are continuous with respect to each other.

14. The light emitting module according to claim 11 , wherein

the at least one sealing lens comprises a plurality of sealing lenses, and

a first sealing lens of the plurality of sealing lenses that seals a first light emitting element line of the plurality of light emitting element lines has a size different from a size of a second sealing lens of the plurality of sealing lenses that seals a second light emitting element line of the plurality of light emitting element lines that is adjacent to the first light emitting element line.

15. The light emitting module according to claim 14 , wherein

the sealing lenses seal the respective light emitting element lines, and

a size of any of the sealing lenses that is located in a middle region of the sealing lenses in the second direction is larger than a size of any of the sealing lenses that is located at an end of the sealing lenses in the second direction.

16. The light emitting module according to claim 15 , wherein the number of the light emitting elements in any of the light emitting element lines that is located in a middle region of the light emitting element lines in the second direction is larger than the number of the light emitting elements in any of the light emitting element lines that is located at an end of the light emitting element lines in the second direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2015
From: ENOMOTO, KOJI; SATO, TAKUMI; KANAHASHI, YOSHIHIRO; YOKOKAWA, YOSHIHISA
To: USHIO DENKI KABUSHIKI KAISHA
Reel/Frame 035516/0756 →
Priority Claims (1)
JP 2014-047657 · Mar 11, 2014 · national
Continuity (1)
Related Publication 20150260368A1 · Sep 17, 2015