Method and device for winding a metal strip
The invention relates to a method for winding a metal strip ( 1 ) into a reel with a winding mandrel ( 2 ), to which the metal strip ( 1 ) is routed through a pair consisting of a first and a second driver roller ( 5, 6 ), at least one of which is driven. The method is characterized in that a difference between the strip speed (V B ) of the metal strip ( 1 ) and the speed) (v 5 , v 6 ) of the driver rollers is adjusted on the basis of measuring, from measurable process variables, the strip speed and the speed (v 5 , v 6 ) of at least one of the driver rollers ( 5, 6 ).
1. A method of winding a metal strip ( 2 ) on a reel having a mandrel to which the metal strip ( 2 ) is routed by a pair of first and second driver rollers ( 3 , 4 ) of which at least one is driven, wherein a difference between a strip speed (V B ) of the metal strip ( 2 ) and a speed of the driver rollers is adjusted based on measurement of the strip speed and the speed (Vu, Vo) of at least one of the driver rollers ( 3 , 4 ) from measurable process variables, wherein a controller ( 22 ) so controls the difference between the strip speed (V B ) of the metal strip ( 2 ) and the speed of at least one of the driver rollers ( 3 , 4 ) that the difference between the strip speed (V B ) and a surface or circumferential speed (V u , V o ) of the driver rollers ( 3 , 4 ) does not exceed an adjustable threshold,
characterized in that
a drive torque of the at least one driver roller ( 3 , 4 ) is so predetermined that the difference between the strip speed (V B ) and the surface speed (V u , V o ) of the at least one driver roller ( 3 , 4 ) does not exceed the adjustable threshold, in that
drives of the driver rollers ( 3 , 4 ) and the mandrel ( 1 ) are controlled by controlling a contact force of the driver rollers ( 3 , 4 ) applied to the strip ( 2 ), and the set rotational speeds of the drives are so predetermined that a predetermined relative speed (AVset) between the driver rollers ( 3 , 4 ) is maintained, and in that
the set value of the contact force of the driver rollers ( 3 , 4 ) is so controlled that a predetermined tension in the metal strip ( 2 ) takes effect in a region between the driver rollers ( 3 , 4 ) and a coil wound on the mandrel ( 1 ).
2. A method according to claim 1 ,
characterized in that
a contact force of at least one driver roller ( 3 , 4 ) applied to the strip ( 2 ) is so predetermined that the difference between the strip speed (V B ) and the surface speed (V u , V o ) of the at least one driver roller ( 3 , 4 ) does not exceed the adjustable threshold.
3. A method according to claim 1 ,
characterized in that
a rotational speed of the mandrel is controlled.
4. A method according to claim 1 ,
characterized in that
a drive torque of the mandrel ( 1 ) is so predetermined that the difference between the strip speed (V B ) and the surface speed (V u , V o ) of the at least one of the driver rollers ( 3 , 4 ) does not exceed the adjustable threshold.
5. A method according to claim 1 ,
characterized in that
the strip speed (V B ) is measured in a contactless manner by sensors ( 9 , 9 a ) or by a speed measuring roller ( 10 ) that applies pressure to the metal strip ( 2 ), or that the strip speed (V B ) is determined by measuring a rotational speed of the mandrel ( 1 ) and a diameter of strip windings wound on the mandrel ( 1 ) or the coil ( 12 ).