IP Library Granted Patent US 10,350,581
Granted Patent B2
US 10,350,581 · App. 14/654,985 · Granted Jul 16, 2019

Catalyst composition for exhaust gas purification and catalyst for exhaust gas purification

Inventors: Yuki Nagao (Saitama, JP); Michitaka Yamaguchi (Saitama, JP); Yunosuke Nakahara (Saitama, JP); Masato Machida (Kumamoto, JP)
Assignee: Mitsui Mining & Smelting Co., Ltd.
B01J23/894B01D53/944B01D53/945B01J23/50B01J23/72B01J23/745B01J23/75B01J23/755B01J23/83B01J23/868B01J23/8892B01J35/002B01J35/026B01J35/04B01J37/349B01D2255/104B01D2255/2065B01D2255/2073B01D2255/20715B01D2255/20738B01D2255/20746B01D2255/20753B01D2255/20761B01D2255/9207F01N2510/06Y02T10/22
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Quick Facts
Patent No.
US 10,350,581
App. No.
14/654,985
Granted
Jul 16, 2019
Kind
B2
Abstract

The invention relates to a catalyst composition using other metals different from precious metals as a catalytically active component and is to propose a novel catalyst composition for exhaust gas purification which has excellent catalytic activity, in particular, excellent treatment activity of HC even after a thermal durability treatment. The invention is to propose a catalyst composition for exhaust gas purification comprising catalyst particles having a constitution in which Cu and a transition metal A including at least one of Cr, Fe, Mn, Co, Ni, Zr, and Ag are supported on ceria (CeO 2 ) particles and a catalyst using the same.

Claims (26)

1. A catalyst composition for exhaust gas purification comprising catalyst particles having a constitution in which Cu and a transition metal A including at least one of Ni and Zr are supported on ceria (CeO 2 ) particles by an arc plasma method.

2. The catalyst composition for exhaust gas purification according to claim 1 , wherein a content ratio of the transition metal A to the ceria particles obtained by the following Formula (2) is 0.05 to 20 mass %,

Content ratio of transition metal A ={amount of transition metal A /(amount of ceria particles+amount of Cu+amount of transition metal A )}×100.  (2)

3. The catalyst composition for exhaust gas purification according to claim 1 , wherein a content ratio of the Cu to the ceria (CeO 2 ) particles obtained by the following formula (1) is 0.05 to 20 mass % and a content ratio of the transition metal A to the ceria (CeO 2 ) particles obtained by the following formula (2) is 0.05 to 20 mass %,

Content ratio of Cu={amount of Cu/(amount of ceria particles+amount of Cu+amount of transition metal A )}×100  (1)

Content ratio of transition metal A ={amount of transition metal A /(amount of ceria particles+amount of Cu+amount of transition metal A )}×100.  (2)

4. A catalyst for exhaust gas purification comprising a constitution in which the catalyst composition for exhaust gas purification according to claim 1 is supported on a honeycomb substrate.

5. A catalyst for exhaust gas purification comprising a constitution in which the catalyst composition for exhaust gas purification according to claim 1 is formed in a pellet shape.

6. The catalyst composition for exhaust gas purification according to claim 1 , wherein Cu, Ni and Zr are supported on the ceria (CeO 2 ) particles.

7. The catalyst composition for exhaust gas purification according to claim 1 , wherein Cu and Ni are supported on the ceria (CeO 2 ) particles.

8. The catalyst composition for exhaust gas purification according to claim 1 , wherein Cu and Zr are supported on the ceria (CeO 2 ) particles.

9. The catalyst composition for exhaust gas purification according to claim 1 , wherein Cu and the transition metal A are supported on the ceria (CeO 2 ) particles in a state of a composite oxide of Cu and the transition metal A.

10. The catalyst composition for exhaust gas purification according to claim 1 , further comprising another catalyst particle in which a precious metal is supported on an inorganic porous particle, the another catalyst particle being different from the catalyst particles having the constitution in which Cu and the transition metal A including at least one of Ni and Zr are supported on ceria (CeO 2 ) particles by the arc plasma method.

11. A catalyst composition for exhaust gas purification containing catalyst particles having a constitution in which Cu and a transition metal A including at least one of Ni and Zr are supported on ceria (CeO 2 ) particles by an arc plasma method, wherein the Cu and the transition metal A of the catalyst particles are supported on the ceria (CeO 2 ) particles in a state of an each oxide or a metal or in a state of a composite oxide thereof.

12. The catalyst composition for exhaust gas purification according to claim 11 , wherein a content ratio of the transition metal A to the ceria particles obtained by the following Formula (2) is 0.05 to 20 mass %,

Content ratio of transition metal A ={amount of transition metal A /(amount of ceria particles+amount of Cu+amount of transition metal A )}×100.  (2)

13. The catalyst composition for exhaust gas purification according to claim 11 , wherein a content ratio of the Cu to the ceria (CeO 2 ) particles obtained by the following formula (1) is 0.05 to 20 mass % and a content ratio of the transition metal A to the ceria (CeO 2 ) particles obtained by the following formula (2) is 0.05 to 20 mass %,

Content ratio of Cu={amount of Cu/(amount of ceria particles+amount of Cu+amount of transition metal A )}×100  (1)

Content ratio of transition metal A ={amount of transition metal A /(amount of ceria particles+amount of Cu+amount of transition metal A )}×100.  (2)

14. A catalyst for exhaust gas purification comprising a constitution in which the catalyst composition for exhaust gas purification according to claim 11 is supported on a honeycomb substrate.

15. A catalyst for exhaust gas purification comprising a constitution in which the catalyst composition for exhaust gas purification according to claim 11 is formed in a pellet shape.

16. The catalyst composition for exhaust gas purification according to claim 11 , wherein Cu, Ni and Zr are supported on the ceria (CeO 2 ) particles.

17. The catalyst composition for exhaust gas purification according to claim 11 , wherein Cu and Ni are supported on the ceria (CeO 2 ) particles.

18. The catalyst composition for exhaust gas purification according to claim 11 , wherein Cu and Zr are supported on the ceria (CeO 2 ) particles.

19. The catalyst composition for exhaust gas purification according to claim 11 , wherein Cu and the transition metal A are supported on the ceria (CeO 2 ) particles in a state of a composite oxide of Cu and the transition metal A.

20. The catalyst composition for exhaust gas purification according to claim 1 , further comprising an OSC material particle including at least one selected from a group consisting of a cerium compound particle, a zirconium compound particle and a ceria-zirconia composite oxide particle, the OSC material particle being different from the catalyst particles having the constitution in which Cu and the transition metal A including at least one of Ni and Zr are supported on ceria (CeO 2 ) particles by the arc plasma method.

Assignments (2)
CHANGE OF NAME Recorded Mar 31, 2026
From: MITSUI MINING AND SMELTING COMPANY, LIMITED
To: MITSUI KINZOKU COMPANY, LIMITED
Reel/Frame 075357/0342 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2015
From: NAGAO, YUKI; YAMAGUCHI, MICHITAKA; NAKAHARA, YUNOSUKE; MACHIDA, MASATO
To: MITSUI MINING & SMELTING CO., LTD.
Reel/Frame 035885/0925 →
Priority Claims (1)
JP 2012-285200 · Dec 27, 2012 · national
Continuity (1)
Related Publication 20150352530A1 · Dec 10, 2015
Cited By (2)
US 12,605,394 US 12,667,578