IP Library Granted Patent US 9,255,404
Granted Patent B2
US 9,255,404 · App. 14/657,042 · Granted Feb 9, 2016

Methods for producing precast pervious concrete panels

Inventors: Daniel J. Willems (Hartland, WI); John Nagy (Chenequa, WI); Alan Antoniewicz (Pewaukee, WI); Paul Staroszczyk (Elkhorn, WI); Nicholas Passint (Waukesha, WI)
Assignee: The Spancrete Group, Inc.
E04C2/049B28B1/16B29D99/001E01C5/005E01C5/06E01C11/225E04B5/023E04B5/043E04C2/044E04C2/38E04C2002/005Y10T428/249968
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Quick Facts
Patent No.
US 9,255,404
App. No.
14/657,042
Granted
Feb 9, 2016
Kind
B2
Abstract

Methods directed to a producing precast pervious concrete panels. Each pervious concrete panel has a plurality of layers of concrete mixture, wherein the aggregate used in each layer may be a different size and each layer is compacted after being laid. The method may further include providing a slip-former machine or an extruder machine to lay the layers of pervious concrete mixture.

Claims (32)

1. A method for producing a pervious concrete panel having a plurality of pervious concrete layers, the method comprising the steps of:

providing a first pervious concrete mixture comprising a first aggregate having a first maximum aggregate diameter;

providing a second pervious concrete mixture comprising a second aggregate having a second maximum aggregate diameter;

wherein the first maximum aggregate diameter is different than a second maximum aggregate diameter;

laying the second pervious concrete mixture and compacting the second pervious concrete mixture to a second depth; and

laying the first pervious concrete mixture on top of the second pervious concrete mixture and compacting the first pervious concrete mixture to a first depth.

2. The method of claim 1 , further comprising the steps of:

providing a third pervious concrete mixture comprising a third aggregate having a third maximum aggregate diameter;

wherein the third maximum aggregate diameter is different than the first and second maximum aggregate diameters; and

laying the third pervious concrete mixture and compacting the third pervious concrete mixture to a third depth prior to laying the second pervious concrete mixture, whereby the second pervious concrete mixture is laid on top of the third pervious concrete mixture.

3. A method for producing a pervious concrete panel having a plurality of pervious concrete layers. the method comprising the steps of:

providing a first pervious concrete mixture comprising a first aggregate having a first maximum aggregate diameter;

providing a second pervious concrete mixture comprising a second aggregate having a second maximum aggregate diameter;

wherein the first maximum aggregate diameter is different than the second maximum aggregate diameter;

providing a slip-form machine;

laying the second pervious concrete mixture with the slip-form machine and compacting the second pervious concrete mixture to a second depth; and

laying the First pervious concrete mixture on top of the second pervious concrete mixture with the slip-form machine and compacting the first pervious concrete mixture to a first depth.

4. The method of claim 3 , further comprising the steps of:

providing a third pervious concrete mixture comprising a third aggregate having a third maximum aggregate diameter;

wherein the third maximum aggregate diameter is different than the first and second maximum aggregate diameters; and

laying the third pervious concrete mixture with the slip-form machine and compacting the third pervious concrete mixture to a third depth prior to laying the second pervious concrete :mixture, whereby the second pervious concrete mixture is laid on top of the third pervious concrete mixture.

5. A method for producing a pervious concrete panel having a plurality of pervious concrete lavers, the method comprising the steps of:

providing a first pervious concrete mixture comprising a first aggregate having a first maximum aggregate diameter;

providing a second pervious concrete mixture comprising a second aggregate having a second maximum aggregate diameter;

wherein the first maximum aggregate diameter is different than the second maximum aggregate diameter;

providing an extruder machine;

laying the second pervious concrete mixture with the extruder machine and compacting the second pervious concrete mixture to a second depth; and

laying the first pervious concrete mixture on top of the second pervious concrete mixture with the extruder machine and compacting the first pervious concrete mixture to a first depth.

6. The method of claim 5 , further comprising the steps of:

providing a third pervious concrete mixture comprising a third aggregate haying a third maximum aggregate diameter;

wherein the third maximum aggregate diameter is different than the, first and second maximum aggregate diameters; and

laying the third pervious concrete mixture with the extruder machine and compacting the third pervious concrete mixture to a third depth prior to laying the second pervious concrete mixture, whereby the second pervious concrete mixture is laid on top of the third pervious concrete mixture.

Assignments (6)
SECURITY INTEREST Recorded Mar 10, 2026
From: THE WELLS COMPANIES, INC.
To: GUGGENHEIM CREDIT SERVICES, LLC
Reel/Frame 074032/0174 →
RELEASE OF SECURITY INTEREST Recorded Mar 9, 2026
From: OLD NATIONAL BANK, AS ADMINISTRATIVE AGENT
To: THE WELLS COMPANIES, INC.
Reel/Frame 074018/0640 →
SECURITY INTEREST Recorded May 21, 2025
From: ALTER DOMUS (US) LLC
To: OLD NATIONAL BANK
Reel/Frame 071182/0009 →
SECURITY INTEREST Recorded Jul 18, 2024
From: THE WELLS COMPANIES, INC.; SPANCRETE MACHINERY CORPORATION; THE SPANCRETE GROUP, INC.; LAN SE, LLC
To: ALTER DOMUS (US) LLC, AS AGENT
Reel/Frame 068024/0834 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2023
From: THE SPANCRETE GROUP, INC.
To: THE WELLS COMPANIES, INC.
Reel/Frame 062823/0181 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 19, 2015
From: WILLEMS, DANIEL J; NAGY, JOHN; ANTONIEWICZ, ALAN; STAROSZCZYK, PAUL; PASSINT, NICHOLAS
To: THE SPANCRETE GROUP, INC.
Reel/Frame 035673/0098 →
Continuity (6)
Continuation In Part 14296776 · Jun 5, 2014
Division 13915954 · Jun 12, 2013
Provisional Application 61658625 · Jun 12, 2012
Provisional Application 61659726 · Jun 14, 2012
Provisional Application 61761564 · Feb 6, 2013
Related Publication 20150184384A1 · Jul 2, 2015