IP Library Granted Patent US 9,869,987
Granted Patent B2
US 9,869,987 · App. 14/665,017 · Granted Jan 16, 2018

Field bus system with industrial measurement device having automonous control operation

Inventors: Hiroaki Nakajima (Tokyo, JP); Kuniharu Akabane (Tokyo, JP); Shunsuke Hayashi (Tokyo, JP)
Assignee: Yokogawa Electric Corporation
G05B19/0423G05B19/4184G05B2219/33323G06F13/4282
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Quick Facts
Patent No.
US 9,869,987
App. No.
14/665,017
Granted
Jan 16, 2018
Kind
B2
Abstract

A process control system includes an I/O module configured to be connected to a field device which is installed in a plant in which an industrial process is controlled, the I/O module autonomously transmitting data received from the field device, and a higher-level device that comprises a memory which temporarily stores the data autonomously transmitted from the I/O module, the higher-level device reading the data stored in the memory at a predetermined period.

Claims (47)

1. A process control system comprising:

an I/O module that is connected to a first field device which is installed in a plant in which an industrial process is controlled, the I/O module autonomously transmitting a process value and device management data received from the first field device, the process value being measured by the first field device;

a signal relay that comprises a memory which temporarily stores the process value and the device management data autonomously transmitted from the I/O module;

a controller configured to read the process value and the device management data stored in the memory of the signal relay at a predetermined period, the controller calculating a manipulation volume based on the process value, the controller transmitting the manipulation volume to the signal relay to control a second field device via the I/O module or another I/O module, the second field device being different from the first field device and connected to the I/O module or the another I/O module; and

a device manager configured to obtain the device management data from the controller so as to determine a normality of the first field device.

2. The process control system according to claim 1 , wherein

the I/O module is configured to autonomously transmit not only the process value and the device management data received from the first field device but also autonomously transmit data which is obtained in the I/O module to the signal relay.

3. The process control system according to claim 1 , wherein

the I/O module comprises an obtainer which is configured to obtain, via a transmission line connecting the first field device and the I/O module, the process value and the device management data which are autonomously transmitted from the first field device, and

the I/O module is configured to autonomously transmit the process value and the device management data obtained by the obtainer to the signal relay.

4. The process control system according to claim 3 , wherein

in a case where the first field device does not have a function of autonomously transmitting data, the obtainer obtains the data from the first field device by a command response method.

5. The process control system according to claim 1 , wherein

the I/O module and a plurality of signal relays are connected via a network, and

the I/O module is configured to autonomously transmit the process value and the device management data, which are received from the first field device, to the plurality of the signal relays connected to the network.

6. The process control system according to claim 1 , wherein

the controller is configured to read the process value and the device management data stored in the memory of the signal relay by a command response method.

7. The process control system according to claim 1 , wherein

the I/O module comprises a poller which is configured to communicate with the first field device via a transmission line connecting the first field device and the I/O module at a constant periodic interval, the poller receiving the process value and the device management data from the first field device by a command response method.

8. A process control system comprising:

an I/O module that is connected to a first field device which is installed in a plant in which an industrial process is controlled, the I/O module autonomously transmitting a process value and device management data received from the first field device, the process value being measured by the first field device;

a controller that comprises a signal relay which comprises a memory, the memory temporarily storing the process value and the device management data autonomously transmitted from the I/O module, the controller reading the process value and the device management data stored in the memory of the signal relay at a predetermined period, the controller calculating a manipulation volume based on the process value to control a second field device via the I/O module or another I/O module, the second field device being different from the first field device and connected to the I/O module or the another I/O module; and

a device manager configured to obtain the device management data from the controller so as to determine a normality of the first field device.

9. A process control method comprising:

receiving, by an I/O module, a process value and device management data from a first field device which is installed in a plant in which an industrial process is controlled, the process value being measured by the first field device, the I/O module being connected to the first field device;

autonomously transmitting, by an I/O module, the process value and the device management data received from the first field device;

temporarily storing, by a memory, the process value and the device management data autonomously transmitted from the I/O module;

reading, by a controller, the process value and the device management data stored in the memory at a predetermined period, the memory being disposed in a signal relay;

calculating, by the controller, a manipulation volume based on the process value;

transmitting, by the controller, the manipulation volume to the signal relay to control a second field device via the I/O module or another I/O module, the second field device being different from the first field device and connected to the I/O module or the another I/O module; and

obtaining, by a device manager, the device management data from the controller so as to determine a normality of the first field device.

10. The process control method according to claim 9 , further comprising:

autonomously transmitting, by the I/O module, not only the process value and the device management data received from the first field device but also autonomously transmit data which is obtained in the I/O module to the signal relay.

11. The process control method according to claim 9 , further comprising:

obtaining, by an obtainer, via a transmission line connecting the first field device and the I/O module, the process value and the device management data which are autonomously transmitted from the first field device, the obtainer being disposed in the I/O module; and

autonomously transmitting, by the I/O module, the process value and the device management data obtained by the obtainer to the signal relay.

12. The process control method according to claim 11 , further comprising:

obtaining, by the obtainer, the data from the first field device by a command response method, in a case where the first field device does not have a function of autonomously transmitting data.

13. The process control method according to claim 9 , further comprising:

autonomously transmitting, by the I/O module, the process value and the device management data which are received from the first field device to a plurality of signal relays connected to a network, the I/O module and the plurality of the signal relays being connected via the network.

14. The process control method according to claim 9 , further comprising:

reading, by the controller, the process value and the device management data stored in the memory of the signal relay by a command response method.

15. The process control method according to claim 9 , further comprising:

communicating, by a poller, with the first field device via a transmission line connecting the first field device and the I/O module at a constant periodic interval, the poller being disposed in the I/O module; and

receiving, by the poller, the process value and the device management data from the first field device by a command response method.

16. The process control system according to claim 1 , wherein

the device management data indicates a self-diagnosis result of the first field device.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2015
From: NAKAJIMA, HIROAKI; AKABANE, KUNIHARU; HAYASHI, SHUNSUKE
To: YOKOGAWA ELECTRIC CORPORATION
Reel/Frame 035232/0537 →
Priority Claims (1)
JP 2014-061786 · Mar 25, 2014 · national
Continuity (1)
Related Publication 20150277411A1 · Oct 1, 2015