IP Library › Granted Patent US 9,666,160
Granted Patent B2
US 9,666,160 · App. 14/669,380 · Granted May 30, 2017

Control of mediated reality welding system based on lighting conditions

Inventors: Nishank Patel (Appleton, WI); Praveen Dandu (Appleton, WI)
Assignee: Illinois Tool Works Inc.
G09G5/006B23K9/322G06T5/009G06T19/006G09G5/10A61F9/06G02F2201/58G06T2207/10048G06T2207/20208G09G2320/066G09G2320/0626G09G2360/14G09G2360/141
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Quick Facts
Patent No.
US 9,666,160
App. No.
14/669,380
Granted
May 30, 2017
Kind
B2
Abstract

A system comprises light intensity detection circuitry and pixel data processing circuitry. The light intensity detection circuitry is operable to determine whether a welding arc is present based on an intensity of light incident captured by the light intensity detection circuitry, and generate a control signal indicating a result of the determination. A mode of operation of the image processing circuitry may be selected from a plurality of modes based on the control signal. The light intensity detection circuitry may comprise, for example, a passive infrared sensor, a photodiode, and/or circuitry of a camera. The pixel data processing circuitry may comprise, for example, circuitry of a camera, a special purpose graphics processing unit, and/or a general purpose processing unit.

Claims (47)

1. A system comprising:

a camera configured to generate first pixel data from a field of view of a welding headwear;

a display device to display second pixel data to a wearer of the welding headwear based on the pixel data captured by the camera;

weld detection circuitry configured to:

determine whether a welding arc is present based on an intensity of light incident captured by said light intensity detection circuitry; and

generate a control signal indicating a result of said determination; and

pixel data processing circuitry configured to process the first pixel data captured by the camera to generate the second pixel data for display on the display device, wherein a mode of operation of said pixel data processing circuitry is selected from a plurality of modes based on said control signal.

2. The system of claim 1 , wherein said weld detection circuitry comprises at least one of a passive infrared sensor or a photodiode.

3. The system of claim 1 , wherein said weld detection circuitry comprises circuitry of the camera.

4. The system of claim 1 , wherein said pixel data processing circuitry comprises circuitry of the camera.

5. The system of claim 4 , wherein:

a first of said plurality of modes uses a first exposure value; and

a second of said plurality of modes uses a second exposure value.

6. The system of claim 1 , wherein:

a first of said plurality of modes uses a first set of weights during weighted combining of pixel data; and

a second of said plurality of modes uses a second set of weights during said weighted combining of pixel data.

7. The system of claim 1 , wherein:

a particular pixel processing operation performed by said pixel data processing circuitry is disabled when said pixel data processing circuitry is in a first of said plurality of modes; and

said particular pixel processing operation performed by said pixel data processing circuitry is enabled when said pixel data processing circuitry is in a second of said plurality of modes.

8. The system of claim 1 , wherein:

recording of the pixel data by said system is disabled when said pixel data processing circuitry is in a first of said plurality of modes; and

recording of the pixel data by said system is enabled when said pixel data processing circuitry is in a second of said plurality of modes.

9. The system of claim 1 , wherein said light intensity detection circuitry is operable to update said control signal on a pixel-by-pixel and/or group-of-pixels-by-group-of-pixels basis.

10. The system of claim 1 , wherein the display device is configured to overlay the second pixel data over a real view to create an augmented reality view for the wearer of the display device.

11. The system of claim 1 , wherein the weld detection circuitry comprises a plurality of cameras.

12. A method comprising:

generating, by a camera on welding headwear, first pixel data from a field of view of the welding headwear;

determining, by weld detection circuitry, whether a welding arc is present based on an intensity of light incident captured by said weld detection circuitry;

generating, by said weld detection circuitry, a control signal indicating a result of said determination;

configuring, by control circuitry, a mode of operation of pixel data processing circuitry based on said control signal;

processing, by said pixel data processing circuitry, the first pixel data from the camera according to the mode of operation to generate second pixel data; and

displaying, by a display device visible to a wearer of the welding headwear, the second pixel data.

13. The method of claim 12 , wherein said weld detection circuitry comprises at least one of a passive infrared sensor, a photodiode, or circuitry of the camera.

14. The method of claim 12 , wherein said pixel data processing circuitry comprises circuitry of the camera.

15. The method of claim 14 , wherein:

a first of said plurality of modes uses a first exposure value; and

a second of said plurality of modes uses a second exposure value.

16. The method of claim 12 , comprising:

while in a first of said plurality of modes, said pixel data processing circuitry uses a first set of weights during weighted combining of pixel data; and

while in a second of said plurality of modes, said pixel data processing circuitry uses a second set of weights during said weighted combining of pixel data.

17. The method of claim 12 , comprising:

disabling a particular pixel processing operation performed by said pixel data processing circuitry when said pixel data processing circuitry is in a first of said plurality of modes; and

enabling said particular pixel processing operation performed by said pixel data processing circuitry when said pixel data processing circuitry is in a second of said plurality of modes.

18. The method of claim 12 , comprising, performing by said pixel data processing circuitry:

recording pixel data when said pixel data processing circuitry is in a first of said plurality of modes; and

disabling recording of pixel data when said pixel data processing circuitry is in a second of said plurality of modes.

19. The method of claim 12 , comprising updating, by said weld detection circuitry, said control signal on a pixel-by-pixel and/or group-of-pixels-by-group-of-pixels basis.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2015
From: PATEL, NISHANK; DANDU, PRAVEEN
To: ILLINOIS TOOL WORKS INC.
Reel/Frame 035739/0320 →
Continuity (1)
Related Publication 20160284311A1 · Sep 29, 2016