IP Library Granted Patent US 9,312,123
Granted Patent B2
US 9,312,123 · App. 14/679,180 · Granted Apr 12, 2016

Method of manufacturing semiconductor device and substrate processing apparatus

Inventors: Yushin Takasawa (Toyama, JP); Hajime Karasawa (Toyama, JP); Yoshiro Hirose (Toyama, JP)
Assignee: Hitachi Kokusai Electric Inc.
H01L21/022C23C16/45527C23C16/45531C23C16/45542C23C16/45544C23C16/45546C23C16/45557C23C16/46C23C16/50C23C16/52H01L21/0214H01L21/0217H01L21/0228H01L21/02112H01L21/02126H01L21/02145H01L21/02153H01L21/02161H01L21/02164H01L21/02167H01L21/02175H01L21/02178H01L21/02186H01L21/02271H01L21/02274H01L21/02321H01L21/02326H01L21/02332H01L21/318H01L21/3141H01L21/3185
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Quick Facts
Patent No.
US 9,312,123
App. No.
14/679,180
Granted
Apr 12, 2016
Kind
B2
Abstract

Provided is a technique including forming a film by performing a cycle a predetermined number of times. The cycle includes: (a) forming a discontinuous first layer including the first element and having a thickness of less than one atomic layer on the substrate by supplying a gas containing the first element into a process vessel accommodating the substrate; and (b) forming a second layer including the first element and the second element by supplying a gas containing the second element into the process vessel to modify the first layer under a condition where a modifying reaction of the first layer by the gas containing the second element is not saturated.

Claims (21)

1. A method of manufacturing a semiconductor device, comprising:

forming a film on a substrate, the film having a predetermined thickness and a predetermined composition and including a first element and a second element different from the first element, by performing a cycle a plurality of times, the cycle including:

(a) forming a first layer that includes the first element by supplying a first gas that includes the first element into a process vessel accommodating the substrate, wherein the first layer is a discontinuous layer having a thickness of less than one atomic layer, and

(b) forming a second layer that includes the first element and the second element by supplying a second gas that includes the second element into the process vessel to modify the first layer under a condition that a modifying reaction of the first layer by the second gas is not saturated.

2. The method of claim 1 , wherein only a portion of the first layer modified in (b).

3. A method of manufacturing a semiconductor device, comprising:

forming a film on a substrate, the film having a predetermined thickness and a predetermined composition and including a first element, a second element different from the first element, and a third element different from the first and the second elements, by performing a cycle a plurality of times, the cycle comprising:

(a) forming a first layer that includes the first element by supplying a first gas that includes the first element into a process vessel accommodating the substrate, wherein the first layer is a first discontinuous layer having a thickness of less than one atomic layer,

(b) forming a second layer that includes the first element and the second element by supplying a second gas that includes the second element into the process vessel to form a second discontinuous layer that includes the second element on the first layer or to modify the first layer under a condition that a modifying reaction of the first layer by the second gas is not saturated, and

(c) forming a third layer that includes the first element, the second element and the third element by supplying a third gas that includes the third element into the process vessel to modify the second layer under a condition that a modifying reaction of the second layer by the third gas is not saturated.

4. The method of claim 3 , wherein only a surface layer of the second layer is modified in (c).

5. The method of claim 3 , wherein only a portion of a surface layer of the second layer is modified in (c).

6. A method of manufacturing a semiconductor device, comprising:

forming a film on a substrate, the film having a predetermined thickness and a predetermined composition and including a first element, a second element different from the first element, a third element different from the second element a fourth element different from the first and the third elements, by performing a cycle a plurality of times, the cycle comprising:

(a) forming a first layer that includes the first element by supplying a first gas that includes the first element into a process vessel accommodating the substrate, wherein the first layer is a first discontinuous layer having a thickness of less than one atomic layer,

(b) forming a second layer that includes the first element and the second element by supplying a second gas that includes the second element into the process vessel to form a second discontinuous layer that includes the second element on the first layer or to modify the first layer under a condition that a modifying reaction of the first layer by the second gas is not saturated,

(c) forming a third layer that includes the first element, the second element and the third element by supplying a third gas that includes the third element into the process vessel to form a third discontinuous layer that includes the third element on the second layer or to modify the second layer under a condition that a modifying reaction of the second layer by the third gas is not saturated, and

(d) forming a fourth layer that includes the first element, the second element, the third element and the fourth element by supplying a fourth gas that includes the fourth element into the process vessel to modify the third layer under a condition that a modifying reaction of the third layer by the fourth gas is not saturated.

7. The method of claim 6 , wherein only a surface layer of the third layer is modified in (d).

8. The method of claim 6 , wherein only a portion of a surface layer of the third layer is modified in (d).

9. The method of claim 6 , wherein the fourth element further differs from the second element.

Assignments (1)
CHANGE OF NAME Recorded Nov 26, 2018
From: HITACHI KOKUSAI ELECTRIC INC.
To: KOKUSAI ELECTRIC CORPORATION
Reel/Frame 047620/0001 →
Priority Claims (2)
JP 2008-300891 · Nov 26, 2008 · national
JP 2009-246707 · Oct 27, 2009 · national
Continuity (2)
Continuation 12625712 · Nov 25, 2009
Related Publication 20150214024A1 · Jul 30, 2015