IP Library Granted Patent US 9,455,127
Granted Patent B2
US 9,455,127 · App. 14/681,365 · Granted Sep 27, 2016

Laser induced plasma micromachining (LIPMM)

Inventors: Kumar Pallav (Sunnyvale, CA); Rajiv Malhotra (Corvallis, OR); Ishan Saxena (Evanston, IL); Kornel Ehmann (Evanston, IL); Jian Cao (Wilmette, IL)
Assignee: Northwestern University
H01J37/32339H01J37/32669H01J37/32926H05H1/2475B23K26/00H01J37/14H01J37/302H01J37/3266
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Quick Facts
Patent No.
US 9,455,127
App. No.
14/681,365
Granted
Sep 27, 2016
Kind
B2
Abstract

A system for laser-induced plasma micromachining of a work-piece includes a dielectric fluid, a dielectric fluid supply device, a laser, a processor, and a memory. The dielectric fluid supply device is arranged to hold a work-piece in the dielectric fluid or to direct the dielectric fluid onto the work-piece. The laser is arranged to emit a pulsed laser-beam. The processor is in electronic communication with the laser. The memory is in electronic communication with the processor. The memory includes programming code for execution by the processor. The programming code is programmed to direct the laser to deliver the pulsed laser-beam into the dielectric fluid to create a plasma generated at a focal point of the pulsed laser-beam in the dielectric fluid to micromachine, using the plasma, the work-piece disposed adjacent to the focal point.

Claims (24)

1. A system for laser-induced plasma micromachining of a work-piece comprising:

a dielectric fluid;

a dielectric fluid supply device to hold a work-piece in the dielectric fluid or to direct the dielectric fluid onto the work-piece;

a laser to emit a pulsed laser-beam;

a processor in electronic communication with the laser; and

a memory in electronic communication with the processor, wherein the memory comprises programming code for execution by the processor, and the programming code is programmed to direct the laser to deliver the pulsed laser-beam into the dielectric fluid to create a plasma generated at a focal point of the pulsed laser-beam in the dielectric fluid to micromachine, using the plasma, the work-piece disposed adjacent to the focal point.

2. The system of claim 1 wherein the dielectric fluid supply device comprises a bucket.

3. The system of claim 1 wherein the dielectric fluid supply device comprises a nozzle.

4. The system of claim 1 further comprising a 3-axis movement stage to move the work-piece relative to the pulsed laser-beam or to move the pulsed laser-beam relative to the work-piece.

5. The system of claim 1 further comprising a sensor or camera to determine or view a location of the focal point.

6. The system of claim 1 further comprising at least one magnet disposed adjacent the focal point to control a size of the plasma.

7. The system of claim 1 further comprising a focusing lens and a second lens spaced apart from the focusing lens to control a size or intensity of the plasma.

8. The system of claim 7 wherein the second lens is convex or concave.

9. The system of claim 8 wherein the second lens is convex.

10. The system of claim 1 further comprising a second dielectric fluid to change the dielectric fluid to the second dielectric fluid to vary energy of the plasma.

11. The system of claim 1 further comprising a salinity altering chemical for changing a salinity of the dielectric fluid to vary an intensity of the plasma.

12. A system for laser-induced plasma micromachining of a work-piece comprising:

a dielectric fluid;

a dielectric fluid supply device to hold a work-piece in the dielectric fluid or to direct the dielectric fluid onto the work-piece;

a laser to emit a laser-beam, wherein the laser beam has a wavelength in a visible range, a pulse duration in a range of 1 ps to 1 ns, a pulse frequency of 10 kHz to 50 kHz, and a peak power of greater than 1011 W/cm2;

a processor in electronic communication with the laser; and

a memory in electronic communication with the processor, wherein the memory comprises programming code for execution by the processor, and the programming code is programmed to direct the laser to deliver the laser-beam into the dielectric fluid to create a plasma generated at a focal point of the laser-beam in the dielectric fluid to micromachine, using the plasma, the work-piece disposed adjacent to the focal point.

13. The system of claim 12 wherein the laser beam has a cross-section having a Gaussian intensity distribution.

14. The system of claim 12 wherein the dielectric fluid comprises distilled water, saline water, or kerosene.

Assignments (2)
CONFIRMATORY LICENSE Recorded Jul 7, 2015
From: NORTHWESTERN UNIVERSITY
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 036074/0511 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 8, 2015
From: PALLAV, KUMAR; MALHOTRA, RAJIV; SAXENA, ISHAN; EHMANN, KORNEL; CAO, JIAN
To: NORTHWESTERN UNIVERSITY
Reel/Frame 035358/0976 →
Continuity (2)
Provisional Application 61979313 · Apr 14, 2014
Related Publication 20150294840A1 · Oct 15, 2015