IP Library Granted Patent US 9,555,367
Granted Patent B2
US 9,555,367 · App. 14/684,145 · Granted Jan 31, 2017

Electrocatalytic process for carbon dioxide conversion

Inventors: Richard I. Masel (Champaign, IL); Amin Salehi-Khojin (Champaign, IL)
Assignee: Dioxide Materials, Inc.
B01D53/326B01J31/0202B01J31/0275B01J31/0279B01J31/0284B01J31/0285B01J31/0292B01J31/0298C25B1/00C25B3/04C25B15/02B01J2231/625
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Quick Facts
Patent No.
US 9,555,367
App. No.
14/684,145
Granted
Jan 31, 2017
Kind
B2
Abstract

An electrocatalytic process for carbon dioxide conversion includes combining a Catalytically Active Element and Helper Catalyst in the presence of carbon dioxide, allowing a reaction to proceed to produce a reaction product, and applying electrical energy to said reaction to achieve electrochemical conversion of said reactant to said reaction product. The Catalytically Active Element can be a metal in the form of supported or unsupported particles or flakes with an average size between 0.6 nm and 100 nm. the reaction products comprise at least one of CO, HCO − , H 2 CO, (HCO 2 ) − , H 2 CO 2 , CH 3 OH, CH 4 , C 2 H 4 , CH 3 CH 2 OH, CH 3 COO − , CH 3 COOH, C 2 H 6 , (COOH) 2 , (COO − ) 2 , and CF 3 COOH.

Claims (26)

1. A process for making a chemical reaction product, comprising:

combining a Catalytically Active Element and Helper Catalyst in the presence of CO 2 , wherein the Catalytically Active Element is a metal in the form of supported or unsupported particles or flakes with an average size between 0.6 nm and 100 nm;

allowing a reaction to proceed to produce a reaction product; and

applying electrical energy to said reaction to achieve electrochemical conversion of said reactant to said reaction product;

wherein a substance S is identifiable as a Helper Catalyst for an electrochemical reaction R that is catalyzed by a Catalytically Active Element M by applying a test comprising:

filling a three-electrode electrochemical cell with an electrolyte E suitable for effectuating reaction R, said electrochemical cell comprising a working electrode, a counter electrode and a reference electrode;

electrically connecting said Catalytically Active Element M to said working electrode and electrically connecting said working electrode to said counter electrode and to a source of electrical energy, thereby forming an electrical circuit;

employing said reference electrode to measure a reversible hydrogen electrode (RHE) potential in said electrolyte E;

loading at least one reactant for reaction R into said cell;

measuring a cyclic voltammogram for reaction R to identify a potential of a peak associated with reaction R;

calculating a difference V1 between RHE and an onset potential of said peak associated with reaction R;

calculating a difference V1A between RHE and a maximum potential of said peak associated with reaction R;

adding to said electrolyte E between 0.0001% and 99.9999% by weight of said Helper Catalyst;

measuring an RHE potential in electrolyte E with said added Helper Catalyst;

measuring a cyclic voltammogram of reaction R with said added Helper Catalyst;

calculating a difference V2 between RHE and an onset potential of said peak associated with reaction R;

calculating a difference V2A between RHE and a maximum potential of said peak associated with reaction R;

determining whether V2<V1 or V2A<V1A at any concentration of said Helper Catalyst between 0.0001% and 99.9999%; and

identifying substance S as said Helper Catalyst for reaction R at concentrations at which V2<V1 or V2A<V1A.

2. The process of claim 1 wherein said Catalytically Active Element is selected from the group consisting of V, Cr, Mn, Fe, Co, Ni, Cu, Sn, Zr, Nb, Mo, Ru, Rh, Pd, Ag, Cd, Hf, Ta, W, Re, Ir, Pt, Au, Hg, Al, Si, In, Tl, Pb, Bi, Sb, Te, U, Sm, Tb, La, Ce, and Nd.

3. The process of claim 2 wherein said Catalytically Active Element is selected from the group consisting of Pt, Pd, Au, Ag, Cu, Ni, Fe, Co, Ru and Rh.

4. The process of claim 1 wherein said Helper Catalyst comprises at least one of an organic cation and an organic anion.

5. The process of claim 1 wherein said Helper Catalyst is selected from the group consisting of phosphines, imidazoliums, pyridiniums, pyrrolidiniums, phosphoniums, sulfoniums, prolinates, methioninates, cholines, choline chloride, choline bromide, and choline iodide.

6. The process of claim 1 wherein the reaction products comprise at least one of CO, HCO − , H 2 CO, (HCO 2 ) − , H 2 CO 2 , CH 3 OH, CH 4 , C 2 H 4 , CH 3 CH 2 OH, CH 3 COO − , CH 3 COOH, C 2 H 6 , (COOH) 2 , (COO − ) 2 , and CF 3 COOH.

7. The process of claim 6 wherein said reaction product is one of formic acid (H 2 CO 2 ) and carbon monoxide (CO).

8. The process of claim 1 , wherein the Catalytically Active Element is electrically connected to an electrode of an electrochemical device.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 15, 2015
From: SALEHI-KHOJIN, AMIN; MASEL, RICHARD I
To: DIOXIDE MATERIALS, INC.
Reel/Frame 036568/0948 →
Continuity (4)
Division 13445887 · Apr 12, 2012
Continuation In Part 12830338 · Jul 4, 2010
Provisional Application 61317955 · Mar 26, 2010
Related Publication 20150209722A1 · Jul 30, 2015