IP Library Granted Patent US 10,230,015
Granted Patent B2
US 10,230,015 · App. 14/697,250 · Granted Mar 12, 2019

Temperature grading for band gap engineering of photovoltaic devices

Inventors: Ahmed Abou-Kandil (Elmsford, NY); Keith E. Fogel (Hopewell Junction, NY); Augustin J. Hong (White Plains, NY); Jeehwan Kim (Los Angeles, CA); Mohamed Saad (White Plains, NY); Devendra K. Sadana (Pleasantville, NY)
Assignee: International Business Machines Corporation
H01L31/075H01L27/14692H01L31/0288H01L31/022466H01L31/022475H01L31/022483H01L31/202Y02E10/548Y02P70/521
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Quick Facts
Patent No.
US 10,230,015
App. No.
14/697,250
Granted
Mar 12, 2019
Kind
B2
Abstract

A photovoltaic device includes a p-type layer. An intrinsic layer is formed directly on the p-type layer and includes an interface region extending into the intrinsic layer that includes a gradually decreasing band gap energy going from the p-type layer into the intrinsic layer formed by a graded deposition temperature. An n-type layer is formed directly on the intrinsic layer.

Claims (25)

1. A photovoltaic device, comprising:

a p-type layer;

an intrinsic semiconductor layer formed directly on the p-type layer without the addition of any additives, comprising an interface region extending only part-way into the intrinsic layer, formed directly between two regions of constant band gap energy, that includes a monotonically decreasing band gap energy going from the p-type layer into the intrinsic layer formed by a graded deposition temperature, wherein the graded deposition temperature is graded according to an exponential profile that determines a deposition temperature at every point in the interface region; and

an n-type layer formed directly on the intrinsic layer.

2. The device as recited in claim 1 , wherein the p-type layer, the intrinsic layer and the n-type layer include amorphous silicon or an amorphous compound including silicon.

3. The device as recited in claim 1 , wherein the interface region is formed by grading a deposition temperature from about 200 degrees Celsius to about 250 degrees Celsius.

4. The device as recited in claim 1 , wherein the interface region includes a band gap alignment region between the p-type layer and the intrinsic layer such that band gap energy includes a gradual transition between the p-type layer and the intrinsic layer.

5. The device as recited in claim 4 , wherein the band gap alignment region is free of discontinuous barriers between the p-type layer and the intrinsic layer.

6. The device as recited in claim 1 , further comprising a degradation efficiency that is less than a degradation efficiency provided by including carbon at an interface between the p-type layer and the intrinsic layer.

7. The device as recited in claim 1 , further comprising at least one electrode formed in contact with the p-type layer.

8. A photovoltaic device, comprising:

a p-type layer;

an electrode formed in contact with the p-type layer;

an intrinsic amorphous hydrogenated silicon layer formed directly on the p-type layer without the addition of any additives, comprising an interface region extending only part-way into the intrinsic layer, formed directly between two regions of constant band gap energy, that includes a monotonically decreasing band gap energy going from the p-type layer into the intrinsic layer formed by a graded deposition temperature, wherein the interface region includes a band gap alignment region that is free of discontinuous barriers, such that band gap energy includes a continuous transition between the p-type layer and the intrinsic layer and wherein the graded deposition temperature is graded according to an exponential profile that determines a deposition temperature at every point in the interface region; and

an n-type layer formed directly on the intrinsic layer.

9. The device as recited in claim 8 , wherein the p-type layer, the intrinsic layer and the n-type layer include amorphous silicon or an amorphous compound including silicon.

10. The device as recited in claim 8 , wherein the interface region is formed by grading a deposition temperature from about 200 degrees Celsius to about 250 degrees Celsius.

11. The device as recited in claim 8 , further comprising a degradation efficiency that is less than a degradation efficiency provided by including carbon at an interface between the p-type layer and the intrinsic layer.

12. A photovoltaic device, comprising:

a p-type layer comprising amorphous silicon;

an electrode formed in contact with the p-type layer;

an intrinsic layer comprising amorphous silicon formed directly on the p-type layer, comprising an interface region extending only part-way into the intrinsic layer, formed directly between two regions of constant band gap energy, that includes a monotonically decreasing band gap energy going from the p-type layer into the intrinsic layer formed by a graded deposition temperature with adding additional materials to the amorphous silicon, wherein the interface region includes a band gap alignment region that is free of discontinuous barriers, and wherein the graded deposition temperature is graded according to an exponential profile; and

an n-type layer comprising amorphous silicon formed directly on the intrinsic layer.

13. The device as recited in claim 12 , wherein the interface region is formed by grading a deposition temperature from about 200 degrees Celsius to about 250 degrees Celsius.

14. The device as recited in claim 12 , further comprising a degradation efficiency that is less than a degradation efficiency provided by including carbon at an interface between the p-type layer and the intrinsic layer.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2015
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: INTERNATIONAL BUSINESS MACHINES CORPORATION; EGYPT NANOTECHNOLOGY CENTER (EGNC)
Reel/Frame 037057/0605 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2015
From: ABOU-KANDIL, AHMED; FOGEL, KEITH E.; HONG, AUGUSTIN J.; KIM, JEEHWAN; SAAD, MOHAMED; SADANA, DEVENDRA K.
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 035504/0852 →
Continuity (2)
Division 13295511 · Nov 14, 2011
Related Publication 20150228833A1 · Aug 13, 2015