IP Library › Granted Patent US 9,741,973
Granted Patent B2
US 9,741,973 · App. 14/697,275 · Granted Aug 22, 2017

Display device and method for manufacturing the same

Inventors: Young Rok Song (Yongin-si, KR); Seon Ju Kim (Seoul, KR); Beohm Rock Choi (Seoul, KR)
Assignee: SAMSUNG DISPLAY CO., LTD.
H01L51/56H01L27/3244H01L51/5228H01L51/5206H01L51/5221H01L2227/323H01L2251/5323
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Quick Facts
Patent No.
US 9,741,973
App. No.
14/697,275
Granted
Aug 22, 2017
Kind
B2
Abstract

A display device and a method for manufacturing the same, the display device including a substrate that includes a first area and a second area; a first pixel electrode on the first area of the substrate; a first organic layer on the first pixel electrode, the organic layer including a first light emitting layer; a first counter electrode on the first organic layer; an auxiliary layer on the first counter electrode at the first area of the substrate; a second pixel electrode on the second area of the substrate; a second organic layer on the second pixel electrode, the second organic layer including a second light emitting layer; a second counter electrode on the second organic layer; and an upper reflective layer on the second counter electrode at the second area of the substrate.

Claims (75)

1. A display device, comprising:

a substrate that includes a first light emitting area and a second light emitting area;

a first pixel electrode on the first light emitting area of the substrate;

a second pixel electrode on the second light emitting area of the substrate;

a pixel defining film covering edges of the first pixel electrode and the second pixel electrode and including an aperture that exposes the first pixel electrode and the second pixel electrode;

a first organic layer on the first pixel electrode, the organic layer including a first light emitting layer;

a first counter electrode on the first organic layer;

an auxiliary layer on the first counter electrode at the first light emitting area of the substrate;

a second organic layer on the second pixel electrode, the second organic layer including a second light emitting layer;

a second counter electrode on the second organic layer;

an upper reflective layer on the second counter electrode at the second light emitting area of the substrate,

wherein the second light emitting layer fully overlaps the upper reflective layer within the aperture in plan view,

wherein the auxiliary layer includes a first portion overlapping the first light emitting layer and a second portion not overlapping the first light emitting layer,

wherein the first portion of the auxiliary layer is connected to the second portion of the auxiliary layer, and

wherein a side edge of the auxiliary layer is connected to a side edge of the upper reflective layer.

2. The display device as claimed in claim 1 , wherein an adhesive force between a material of the upper reflective layer and a material of the second counter electrode is greater than an adhesive force between a material of the auxiliary layer and the material of the upper reflective layer.

3. The display device as claimed in claim 1 , wherein:

the auxiliary layer includes an organic material, and

the upper reflective layer includes a metal.

4. The display device as claimed in claim 3 , wherein:

the upper reflective layer includes magnesium, and

the organic material includes one of 8-quinolinolato lithium, N,N-diphenyl-N,N-bis(9-phenyl-9H-carbazole-3-yl)biphenyl-4,4′-diamine, N(diphenyl-4-yl)9,9-dimethyl-N-(4(9-phenyl-9H-carbazol-3-yl)phenyl)-9H-fluorene-2-amine, and 2-(4-(9, 10-di(naphthalene-2-yl)anthracene-2-yl)phenyl)-1-phenyl-1H-benzo-[D]imidazole.

5. The display device as claimed in claim 1 , wherein:

the auxiliary layer directly contacts the first counter electrode, and

the upper reflective layer directly contacts the second counter electrode.

6. The display device as claimed in claim 1 , wherein the auxiliary layer overlies the first light emitting layer and does not overlie the second light emitting layer.

7. The display device as claimed in claim 1 , wherein a thickness of the upper reflective layer is greater than a thickness of the first counter electrode and is greater than a thickness of the second counter electrode.

8. The display device as claimed in claim 1 , wherein the first counter electrode and the second counter electrode are integrally formed.

9. The display device as claimed in claim 8 , wherein the first counter electrode and the second counter electrode are formed of a same material.

10. The display device as claimed in claim 8 , wherein the first counter electrode and the second counter electrode include at least one of aluminum, silver, and magnesium.

11. The display device as claimed in claim 1 , wherein:

the first pixel electrode includes a first lower transparent conductive layer on the substrate, a first metal layer on the first lower transparent conductive layer, and a first upper transparent conductive layer on the first metal layer,

the second pixel electrode includes a second lower transparent conductive layer on the substrate, a second metal layer on the second lower transparent conductive layer, and a second upper transparent conductive layer on the second metal layer, and

a thickness of the first metal layer is greater than a thickness of the second metal layer.

12. The display device as claimed in claim 11 , wherein the first metal layer and the second metal layer are formed of a same material.

13. The display device as claimed in claim 1 , further comprising:

a first driving thin film transistor on the substrate, the first driving thin film transistor being electrically connected to the first pixel electrode; and

a second driving thin film transistor on the substrate, second first driving thin film transistor being electrically connected to the second pixel electrode,

wherein the first pixel electrode and the second pixel electrode are spaced apart from each other.

14. The display device as claimed in claim 13 , wherein the first driving thin film transistor underlies the first pixel electrode.

15. The display device as claimed in claim 13 , wherein the second driving thin film transistor does not underlie the second light emitting layer.

16. The display device as claimed in claim 13 , wherein the second driving thin film transistor underlies the upper reflective layer.

17. The display device as claimed in claim 1 , further comprising a driving thin film transistor on the substrate, the driving thin film transistor being electrically connected to first pixel electrode,

wherein the driving thin film transistor underlies the first pixel electrode.

18. The display device as claimed in claim 17 , wherein the first pixel electrode is connected to the second pixel electrode.

19. A method for manufacturing a display device, the method comprising:

preparing a substrate such that the substrate includes a first light emitting area and a second light emitting area;

forming a first pixel electrode on the first light emitting area of the substrate,

forming a second pixel electrode on the second light emitting area of the substrate;

forming a pixel defining film which covers edges of the first pixel electrode and the second pixel electrode and includes an aperture that exposes the first pixel electrode and the second pixel electrode;

forming a first organic layer on the first pixel electrode such that the first organic layer includes a first light emitting layer, forming a second organic layer on the second pixel electrode such that the second organic layer includes a second light emitting layer;

depositing a conductive material on the first organic layer and the second organic layer to form a first counter electrode on the first organic layer and a second counter electrode located on the second organic layer;

forming an auxiliary layer on the first counter electrode such that the auxiliary layer overlies the first light emitting layer and does not overlie the second light emitting layer; and

depositing a metal on the first light emitting area of the substrate and the second light emitting area of the substrate to form an upper reflective layer on the second counter electrode,

wherein the second light emitting layer fully overlaps the upper reflective layer within the aperture in plan view,

wherein the auxiliary layer includes a first portion overlapping the first light emitting layer and a second portion not overlapping the first light emitting layer,

wherein the first portion of the auxiliary layer is connected to the second portion of the auxiliary layer, and

wherein a side edge of the auxiliary layer is connected to a side edge of the upper reflective layer.

20. The method as claimed in claim 19 , wherein:

the auxiliary layer includes an organic material, and

the upper reflective layer includes a metal.

21. A display device, comprising:

a substrate that includes a first light emitting area and a second light emitting area;

a first pixel electrode on the first light emitting area of the substrate;

a second pixel electrode on the second light emitting area of the substrate;

a pixel defining film covering edges of the first pixel electrode and the second pixel electrode and including an aperture that exposes the first pixel electrode and the second pixel electrode, and

a first organic layer on the first pixel electrode, the organic layer including a first light emitting layer;

a first counter electrode on the first organic layer;

an auxiliary layer on the first counter electrode at the first light emitting area of the substrate;

a second organic layer on the second pixel electrode, the second organic layer including a second light emitting layer;

a second counter electrode on the second organic layer;

an upper reflective layer on the second counter electrode at the second light emitting area of the substrate,

wherein the second light emitting layer overlaps the upper reflective layer within the aperture in plan view,

wherein a width of the auxiliary layer is wider than a width of the first light emitting layer, and

wherein a side edge of the auxiliary layer is connected to a side edge of the upper reflective layer.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE NAME OF THE ASSIGNEE PREVIOUSLY RECORDED ON REEL 035504 FRAME 0974. ASSIGNOR(S) HEREBY CONFIRMS THE NAME OF THE ASSIGNEE IS SAMSUNG DISPLAY CO., LTD.. Recorded Jun 16, 2015
From: SONG, YOUNG ROK; KIM, SEON JU; CHOI, BEOHM ROCK
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 035843/0375 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2015
From: SONG, YOUNG ROK; KIM, SEON JU; CHOI, BEOHM ROCK
To: SAMSUNG DISPLAY CO., LT.D
Reel/Frame 035504/0974 →
Priority Claims (1)
KR 10-2015-0018345 · Feb 6, 2015 · national
Continuity (1)
Related Publication 20160233282A1 · Aug 11, 2016