IP Library Granted Patent US 9,887,306
Granted Patent B2
US 9,887,306 · App. 14/703,716 · Granted Feb 6, 2018

Tunneling-junction solar cell with copper grid for concentrated photovoltaic application

Inventors: Jianming Fu (Palo Alto, CA); Zheng Xu (Pleasanton, CA); Jiunn Benjamin Heng (San Jose, CA); Chentao Yu (Sunnyvale, CA)
Assignee: Tesla, Inc.
H01L31/035209H01L31/022425H01L31/1884
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Quick Facts
Patent No.
US 9,887,306
App. No.
14/703,716
Granted
Feb 6, 2018
Kind
B2
Abstract

One embodiment of the present invention provides a photovoltaic module. The photovoltaic module includes an optical concentrator and a tunneling-junction solar cell. The tunneling-junction solar cell includes a base layer, a quantum-tunneling-barrier (QTB) layer situated above the base layer, an emitter layer, a front-side electrode, and a back-side electrode.

Claims (42)

1. A solar cell, comprising:

a crystalline silicon base layer;

a first dielectric quantum-tunneling-barrier layer in direct contact with a first side of the base layer;

a first doped silicon layer having a band gap greater than a band gap of the base layer and positioned adjacent to the first dielectric quantum-tunneling-barrier layer;

a first electrode electrically coupled to the first doped silicon layer;

a second dielectric quantum-tunneling-barrier layer in direct contact with a second side of the base layer;

a second doped silicon layer having a band gap greater than the band gap of the base layer and positioned adjacent to the second dielectric quantum-tunneling-barrier layer; and

a second electrode electrically coupled to the second doped silicon layer.

2. The solar cell of claim 1 , wherein the first and second quantum-tunneling-barrier layers comprise at least one of:

silicon oxide (SiO x );

hydrogenated SiO x ;

silicon nitride (SiN x );

hydrogenated SiN x ;

aluminum oxide (AlO x );

silicon oxynitride (SiON); and

hydrogenated SiON.

3. The solar cell of claim 1 , wherein the first and second doped silicon layers comprise at least one of:

amorphous silicon;

nanocystalline silicon;

protocrystalline silicon; and

amorphous silicon carbide.

4. The solar cell of claim 1 , wherein the first electrode and second electrode each include a metal grid, which comprises Cu.

5. The solar cell of claim 4 , wherein the metal grid is formed using a plating technique; and

wherein the metal grid further comprises a barrier layer between Cu and the rest of the solar cell.

6. The solar cell of claim 1 , wherein at least one of the first and second electrodes includes a metal grid line having a curved surface, thereby allowing light incident upon the curved surface to be reflected toward the solar cell.

7. The solar cell of claim 1 , further comprising:

a first transparent conductive oxide layer positioned between the first doped silicon layer and the first electrode; and

a second transparent conductive oxide layer positioned between the second doped silicon layer and the second electrode.

8. The solar cell of claim 1 , wherein the crystalline silicon base layer is n-type doped;

wherein the first doped silicon layer is n-type doped and functions as a surface field layer; and

wherein the second doped silicon layer is p-type doped and functions as an emitter layer.

9. The solar cell of claim 1 , wherein the first side of the crystalline silicon base layer is configured to face the sun.

10. A photovoltaic module, comprising:

an optical concentrator; and

a solar cell, which comprises:

a crystalline silicon base layer;

a first dielectric quantum-tunneling-barrier layer in direct contact with a first side of the base layer;

a first doped silicon layer having a band gap greater than a band gap of the base layer and positioned adjacent to the first dielectric quantum-tunneling-barrier layer;

a first electrode electrically coupled to the first doped silicon layer;

a second dielectric quantum-tunneling-barrier layer in direct contact with a second side of the base layer;

a second doped silicon layer having a band gap greater than the band gap of the base layer and positioned adjacent to the second dielectric quantum-tunneling-barrier layer; and

a second electrode electrically coupled to the second doped silicon layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2021
From: SOLARCITY CORPORATION
To: TESLA, INC.
Reel/Frame 056172/0062 →
Continuity (3)
Continuation 13480393 · May 24, 2012
Provisional Application 61492752 · Jun 2, 2011
Related Publication 20150236177A1 · Aug 20, 2015