IP Library Granted Patent US 9,991,658
Granted Patent B2
US 9,991,658 · App. 14/705,331 · Granted Jun 5, 2018

Brush assembly

Inventors: Rui Feng Qin (Hong Kong, CN); Yi Jing (Shenzhen, CN); Hai Feng Shi (Shenzhen, CN)
Assignee: Johnson Electric S.A.
H01R39/40H01R39/385H02K13/00
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Quick Facts
Patent No.
US 9,991,658
App. No.
14/705,331
Granted
Jun 5, 2018
Kind
B2
Abstract

An electric power steering assembly includes a motor which includes a brush assembly. The brush assembly includes a brush base, a plurality of brush units and a plurality of fixing units for fixing the brush units to the brush base. The brush unit includes a brush, a guide rail and a spring. The rail includes two guiding arms, a closed end interconnecting the guiding arms and wings extending from free ends of the guiding arms. Grooves in the brush receive the guiding arms. The fixing unit includes a first fixture and a second fixture. The closed end of the guide rail engages the first fixture. The second fixture includes two columns spaced from each other. Each column defines a slot in a top end. Protrusions extend from a side of each slot to lock the wings in the slots.

Claims (19)

1. A brush assembly for a brush motor, comprising:

a brush base;

a plurality of brush units fixed on the brush base, each of the brush units comprising a brush, a guide rail, and a spring, the guide rail comprising two guiding arms, a closed end interconnecting the guiding arms, and wings extending respectively from free ends of the guiding arms, the brush having guide grooves for receiving the guiding arms, the spring is mounted onto the two guiding arms; and

a plurality of fixing units for fixing the brush units to the brush base, each fixing unit comprising a first fixture and a second fixture, the closed end of the guide rail being engaged with the first fixture, the second fixture comprising two columns spaced from each other, each of the columns having a slot in a top end thereof, a protrusion extending from a top of a lateral side of each slot into the corresponding slot, a curved hook portion formed between the protrusion and a bottom of the slot, the wings of the guide rail being respectively locked in the slots by the protrusions and the curved hook portion, wherein the curved hook portion extends along the same lateral side as the protrusion.

2. The brush assembly of claim 1 , wherein the guide rail is approximately W-shaped.

3. The brush assembly of claim 1 , wherein the guiding arms of the guide rail define an angle there between when in a relaxed state.

4. The brush assembly of claim 3 , wherein the angle between the guiding arms is between 2 and 5 degrees.

5. The brush assembly of claim 3 , wherein the protrusions of the two columns of the second fixture extend towards each other, and a distance between the guiding arms increases from the closed end to the wings.

6. The brush assembly of claim 5 , wherein the columns of the second fixture resiliently deform the guide rail such that the guiding arms are parallel and press against the columns.

7. The brush assembly of claim 1 , wherein the first fixture forms a fixing pole having two grooves being approximately U-shaped and having a hook between the grooves, the hook being formed on a radially outer side of the fixing pole.

8. The brush assembly of claim 7 , wherein a top of an outer face of the hook is curved or inclined.

9. The brush assembly of claim 1 , wherein each column of the second fixture forms a platform at a side thereof facing the free ends of the guide rail and align with the U-shaped slot.

10. The brush assembly of claim 9 , wherein a top side of the platform is at the same level as a bottom of the slot.

11. The brush assembly of claim 1 , wherein the columns of the second fixture each have a curved or inclined inner face at a top thereof.

12. The brush assembly of claim 1 , wherein a distance between the guiding arms decreases from the closed end to the wings.

13. An electric motor, incorporating the brush assembly of claim 1 .

14. An electric power steering assembly for a vehicle, incorporating the motor of claim 13 .

15. The brush assembly of claim 1 , wherein the brush has a first face adapted to make sliding contact with a commutator, and a second face opposite the first face, the spring has a first end and a second end, the first end of the spring abuts the first fixture and the second end of the spring abuts the second face of the brush.

16. The brush assembly of claim 1 , wherein an inner contour of the hook portion matches an outer contour of the guide rail.

Assignments (2)
MERGER Recorded May 28, 2019
From: JOHNSON ELECTRIC S.A.
To: JOHNSON ELECTRIC INTERNATIONAL AG
Reel/Frame 049293/0202 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2015
From: QIN, RUI FENG; JING, YI; SHI, HAI FENG
To: JOHNSON ELECTRIC S.A.
Reel/Frame 035629/0487 →
Priority Claims (2)
CN 2014 1 0189277 · May 6, 2014 · national
CN 2014 1 0623453 · Nov 6, 2014 · national
Continuity (1)
Related Publication 20150326099A1 · Nov 12, 2015