IP Library Granted Patent US 9,502,231
Granted Patent B2
US 9,502,231 · App. 14/724,107 · Granted Nov 22, 2016

Photoresist layer and method

Inventors: Chen-Yu Liu (Kaohsiung, TW); Ching-Yu Chang (Yuansun Village, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H01L21/0212C08F220/18C08F220/22C11D11/0047G03F7/11G03F7/40G03F7/425H01L21/0276H01L21/02359H01L21/31111H01L21/31133
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Quick Facts
Patent No.
US 9,502,231
App. No.
14/724,107
Granted
Nov 22, 2016
Kind
B2
Abstract

A system and method for middle layers is provided. In an embodiment the middle layer comprises a floating component in order to form a floating region along a top surface of the middle layer after the middle layer has dispersed. The floating component may be a polymer with a floating group incorporated into the polymer. The floating group may comprise a fluorine atom.

Claims (32)

1. A method of manufacturing a semiconductor device, the method comprising:

applying a middle layer to a first layer over a substrate, wherein the middle layer has a first thickness after the applying the middle layer;

forming a floating region within the middle layer and along a top surface of the middle layer, wherein the floating region has a second thickness that that is greater than 5% of the first thickness; and

cross-linking polymers within the floating region.

2. The method of claim 1 , wherein the cross-linking polymers is formed at least in part using an annealing process.

3. The method of claim 1 , wherein the floating region has a higher concentration of a middle layer floating polymer than a remainder of the middle layer.

4. The method of claim 3 , wherein the middle layer floating polymer further comprises a chromophore unit.

5. The method of claim 4 , wherein the middle layer floating polymer further comprises a floating group.

6. The method of claim 5 , wherein the floating group comprises a substituted fluorine atom.

7. The method of claim 5 , wherein the floating group comprises a alkyl fluoride group.

8. A method of manufacturing a semiconductor device, the method comprising:

applying a middle layer material onto an anti-reflective coating over a substrate, the middle layer material comprising at least one polymer at a first concentration, the at least one polymer further comprising:

a chromophore group; and

a floating group; and

forming a floating region within the middle layer material, wherein the floating region comprises a second concentration of the at least one polymer higher than the first concentration.

9. The method of claim 8 , further comprising annealing the floating region.

10. The method of claim 8 , wherein the floating group comprises a substituted fluorine atom.

11. The method of claim 8 , wherein the floating group comprises an alkyl group with a substituted fluorine.

12. The method of claim 8 , further comprising applying a photoresist over the middle layer after the forming the floating region.

13. The method of claim 12 , further comprising patterning the middle layer with the photoresist as a mask.

14. The method of claim 8 , further comprising semiconductor fins located within the bottom-anti-reflective coating.

15. A method of manufacturing a semiconductor device, the method comprising:

applying a bottom anti-reflective layer over a substrate;

applying a middle layer over the bottom anti-reflective layer; and

modifying a reflectivity of the middle layer by forming a high-concentration region of a first polymer along a surface of the middle layer facing away from the substrate.

16. The method of claim 15 , wherein the first polymer comprises a substituted fluorine atom.

17. The method of claim 15 , wherein the first polymer comprises an alkyl group with a substituted fluorine atom.

18. The method of claim 15 , further comprising applying a photoresist in physical contact with the middle layer.

19. The method of claim 18 , further comprising:

patterning the photoresist to form a patterned photoresist; and

etching the middle layer using the patterned photoresist as a mask.

20. The method of claim 15 , further comprising annealing the middle layer to cross-link the first polymer to a second polymer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 13, 2015
From: LIU, CHEN-YU; CHANG, CHING-YU
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 036072/0566 →
Continuity (5)
Continuation In Part 14490517 · Sep 18, 2014
Continuation In Part 14056737 · Oct 17, 2013
Provisional Application 61777782 · Mar 12, 2013
Provisional Application 61985945 · Apr 29, 2014
Related Publication 20160013041A1 · Jan 14, 2016