Equalizer for a mining shovel
An equalizer assembly for a mining machine includes a single piece cast equalizer having a first end and a second, opposite end. The assembly also includes a first end cap configured to be coupled to a dipper of the mining machine, the first end cap including a first bushing configured to receive the first end of the equalizer. The assembly also includes a second end cap configured to be coupled to the dipper of the mining machine, the second end cap including a second bushing configured to receive the second end of the equalizer.
1. An equalizer system for a mining machine, the equalizer system comprising:
an equalizer assembly having a first end and a second, opposite end;
a first, single piece end cap having a first end and a second, opposite end spaced from the first end along an axis, the first end cap configured to be coupled directly to a dipper of the mining machine, the first end cap having a first hollow, cylindrical bushing portion configured to directly receive the first end of the equalizer assembly, the first hollow, cylindrical bushing portion being open at the first end of the first end cap, the first end cap further including a circumferential flange portion at the second end of the first end cap, the circumferential flange portion including a plurality of apertures configured to receive fasteners to fasten the first end cap to the dipper; and
a second, single piece end cap configured to be coupled directly to the dipper of the mining machine, the second end cap having a second hollow, cylindrical bushing portion configured to receive the second end of the equalizer assembly.
2. The equalizer system of claim 1 , wherein the second end of the first end cap is closed.
3. The equalizer system of claim 1 , wherein the first end and the second end of the equalizer assembly are separate projections sized and shaped to be received separately in the first and second end caps, respectively.
4. The equalizer system of claim 1 , wherein the equalizer assembly includes a first rope-receiving element and a second rope-receiving element, each of the first and second rope-receiving elements disposed between the first and second ends of the equalizer assembly.
5. The equalizer system of claim 1 , wherein the equalizer assembly includes a shield element disposed on a front side of the equalizer assembly, wherein the shield element includes a plate that is spaced from a portion of the equalizer assembly and is a sacrificial element that protects the portion of the equalizer assembly from contacting a sheave on the mining machine.
6. A mining machine that includes the equalizer system of claim 1 , wherein the mining machine includes a dipper, wherein the dipper includes a main body and first and second mating projections that are fixed rigidly and extend from the main body, and wherein the first and second end caps are coupled directly to the first and second mating projections.
7. The mining machine of claim 6 , wherein the main body is sized and shaped to receive material during a digging operation.
8. The mining machine of claim 7 , wherein the first mating projection includes a first aperture, and wherein the first hollow, cylindrical bushing portion is disposed within the first aperture.
9. The mining machine of claim 8 , wherein the first mating projection includes a first outer surface, and the second mating projection includes a second outer surface, wherein the first outer surface faces opposite the second outer surface, wherein the circumferentially-extending flange portion of the first end cap is disposed outside of the first aperture along the first outer surface and is disposed axially adjacent the first hollow cylindrical bushing portion, such that the first end of the equalizer assembly extends axially into the first hollow cylindrical bushing portion and terminates inside both the first hollow cylindrical bushing portion and the first aperture.
10. The mining machine of claim 8 , wherein the equalizer includes a central portion that has a width greater than a diameter of each of the first aperture and the second aperture.
11. The mining machine of claim 8 , wherein the equalizer assembly includes an axis of rotation that extends through the first and second apertures.
12. The mining machine of claim 7 , wherein a distance between the first mating projection and the second mating projection defines a gap, and wherein a distance between the first end of the equalizer assembly and the second end of the equalizer assembly is greater than the gap.
13. The mining machine of claim 6 , wherein the first and second end caps extend at least partially through portions of the dipper and extend over the first and second ends of the equalizer assembly.
14. The equalizer system of claim 1 , wherein the equalizer assembly includes a main body formed of a single-piece casting.
15. The equalizer system of claim 14 , wherein the main body includes a first rope-receiving element and a second rope-receiving element, each of the first and second rope-receiving elements being disposed between the first and second ends of the equalizer assembly, wherein the first rope-receiving element is a D-shaped projection.
16. The equalizer system of claim 14 , wherein the equalizer assembly includes a pin coupled within the main body.
17. The equalizer system of claim 16 , wherein the pin is rotatably coupled to the main body and extends from the main body on opposite ends of the main body, forming the first and second ends of the equalizer assembly.