Die casting aluminum alloy and production method thereof, and communications product
Embodiments of the present invention provide a die casting aluminum alloy, including the following components in percentage by mass: 11.0% to 14.0% of silicon; 0.1% to 0.9% of manganese; 0.1% to 1.0% of magnesium; 0.3% to 1.4% of iron; less than or equal to 0.2% of copper; and aluminum and inevitable impurities. The die casting aluminum alloy has good formability, heat conductivity, and corrosion resistance, and certain mechanical properties, which can avoid problems of a low yield of die-casting fittings, burn-in caused by severe heat emission of a product, corrosion in a coastal environment, assembly difficulties caused by insufficient mechanical properties, severe deformation in a wind load condition, and the like, so as to satisfy requirements of global delivery of complex communications products.
1. A die casting aluminum alloy consisting of the following components in percentage by mass:
13.5% to 14.0% of silicon;
0.1% to 0.9% of manganese;
0.1% to 1.0% of magnesium;
0.3% to 1.4% of iron; and
less than or equal to 0.2% of copper and greater than 0% copper, and
a balance being aluminum and inevitable impurities.
2. The die casting aluminum alloy according to claim 1 , wherein a mass percentage of copper is less than or equal to 0.15% and greater than 0%.
3. The die casting aluminum alloy according to claim 2 , wherein the mass percentage of copper is less than or equal to 0.05% and greater than 0%.
4. The die casting aluminum alloy according to claim 3 , wherein the mass percentage of copper is less than or equal to 0.01% and greater than 0%.
5. The die casting aluminum alloy according to claim 1 , wherein a mass percentage of manganese is 0.3% to 0.7%.
6. The die casting aluminum alloy according to claim 5 , wherein the mass percentage of manganese is 0.45%.
7. The die casting aluminum alloy according to claim 1 , wherein a mass percentage of magnesium is 0.35% to 0.7%.
8. The die casting aluminum alloy according to claim 7 , wherein the mass percentage of magnesium is 0.5%.
9. The die casting aluminum alloy according to claim 1 , wherein a mass percentage of iron is 0.6% to 1.3%.
10. The die casting aluminum alloy according to claim 9 , wherein the mass percentage of iron is 0.8%.
11. The die casting aluminum alloy according to claim 1 , wherein phases in an organization structure of the die casting aluminum alloy comprise an α-Al phase, an eutectic Si phase, and a second phase, and the second phase is distributed in a grain boundary location of the α-Al phase.
12. The die casting aluminum alloy according to claim 11 , wherein the second phase comprises an Al 3 Fe phase, a CuAl 2 phase, an Mg 2 Si phase, an Al—Si—Fe—Mn quaternary compound phase, and an Al—Si—Fe ternary compound phase.
13. A production method of a die casting aluminum alloy, the method comprising the following:
according to a component ratio of the die casting aluminum alloy, first adding a pure aluminum ingot to a smelting furnace, adding an aluminum silicon alloy, an aluminum copper alloy, an aluminum iron alloy, an aluminum manganese alloy, and an aluminum magnesium alloy for smelting after the aluminum ingot is smelted, and performing die-cast formation after refining and degassing processing, to obtain the die casting aluminum alloy,
wherein the die casting aluminum alloy consists of the following components in percentage by mass: 13.5% to 14.0% of silicon; 0.1% to 0.9% of manganese; 0.1% to 1.0% of magnesium; 0.3% to 1.4% of iron; and less than or equal to 0.2% of copper and greater than 0% copper, and a balance being aluminum and inevitable impurities.
14. A communications product comprising a housing, and a power supply circuit and a functional circuit located in the housing, wherein the power supply circuit supplies power to the functional circuit, and the housing is obtained through die-casting by die casting an aluminum alloy, wherein the die cast aluminum alloy consists of the following components in percentage by mass:
13.5% to 14.0% of silicon;
0.1% to 0.9% of manganese;
0.1% to 1.0% of magnesium;
0.3% to 1.4% of iron;
less than or equal to 0.2% of copper and greater than 0% of copper; and
a balance being aluminum and inevitable impurities.