IP Library Granted Patent US 9,570,654
Granted Patent B2
US 9,570,654 · App. 14/742,150 · Granted Feb 14, 2017

Nitride light emitting diode and fabrication method thereof

Inventors: Wen-Yu Lin (Xiamen, CN); Meng-Hsin Yeh (Xiamen, CN); Zhibai Zhong (Xiamen, CN)
Assignee: XIAMEN SANAN OPTOELECTRONICS TECHNOLOGY CO., LTD.
H01L33/22H01L21/0242H01L21/0243H01L21/0254H01L21/02458H01L21/02488H01L21/02494H01L21/02502H01L21/02658H01L25/0753H01L27/15H01L33/0075H01L33/06H01L33/12H01L33/24H01L33/32H01L33/44H01L33/007H01L33/20H01L2924/0002H01L2933/0025
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Quick Facts
Patent No.
US 9,570,654
App. No.
14/742,150
Granted
Feb 14, 2017
Kind
B2
Abstract

A nitride light-emitting diode including: a substrate with sub-micro patterns over the surface, which is divided into a growth region and a non-growth region; a growth blocking layer, formed in the non-growth region of the substrate for blocking epitaxial growth in the non-growth region of the substrate; a light-emitting epitaxial layer, comprising an n-type layer, a light-emitting layer and a p-type layer, formed in the growth region of the substrate, which extends to the non-growth region through lateral epitaxy and covers the growth blocking layer; wherein, the refractive index of the growth blocking layer is less than that of the light-emitting epitaxial layer and the growth blocking layer forms undulating morphology along the sub-micro patterns of the substrate, thus increasing light extraction interface of LED, generating refractive index difference between the light-emitting epitaxial layer and the light extraction interface and improving light extraction efficiency.

Claims (35)

1. A nitride light-emitting diode, comprising:

a substrate having a surface with sub-micro patterns, including a growth region and a non-growth region;

a growth blocking layer, formed in the non-growth region of the substrate for blocking epitaxial growth in the non-growth region of the substrate;

a light-emitting epitaxial layer, comprising an n-type layer, a light-emitting layer, and a p-type layer, formed in the growth region of the substrate, extending to the non-growth region through lateral epitaxy and covering the growth blocking layer;

wherein:

a refractive index of the growth blocking layer is less than that of the light-emitting epitaxial layer, and the growth blocking layer forms undulating morphology along the sub-micro patterns of the substrate, thereby increasing a light extraction interface of light-emitting diode and generating a refractive index difference between the light-emitting epitaxial layer and the light extraction interface; and

an angle α between an undulated surface and a plane surface of the growth blocking layer is formed to be 40°-70° to thereby increase light scattering probability and thereby improving the light extraction efficiency.

2. The nitride light-emitting diode of claim 1 , wherein a gap exists between the growth blocking layer and the light-emitting epitaxial layer.

3. The nitride light-emitting diode of claim 1 , wherein a distance h from top to bottom of the growth blocking layer is 200 nm-900 nm.

4. The nitride light-emitting diode of claim 1 , wherein a refractive index X of the growth blocking layer meets conditions including: substrate<X<light-emitting epitaxial layer, thereby increasing a refractive index difference of the light extraction interface.

5. The nitride light-emitting diode of claim 1 , wherein a refractive index X of the growth blocking layer meets conditions including: X<substrate<light-emitting epitaxial layer, thereby increasing refractive index difference of the light extraction interface.

6. The nitride light-emitting diode of claim 1 , wherein the growth blocking layer comprises a series of discrete growth blocking material modules, appearing in a block-shaped or band-shaped distribution.

7. The nitride light-emitting diode of claim 1 , wherein the growth blocking layer comprises an oxide coating or a nitride coating.

8. A nitride light-emitting diode fabrication method, comprising:

providing a substrate having a surface with sub-micro patterns, including a growth region and a non-growth region;

forming a growth blocking layer in the non-growth region of the substrate for blocking epitaxial growth in the non-growth region of the substrate;

growing a light-emitting epitaxial layer, comprising a n-type layer, a light-emitting layer, and a p-type layer in the growth region of the substrate, extending to the non-growth region through lateral epitaxy and covering the growth blocking layer;

wherein:

a refractive index of the growth blocking layer is less than that of the light-emitting epitaxial layer, and the growth blocking layer forms undulating morphology along the sub-micro patterns of the substrate, thereby increasing a light extraction interface of light-emitting diode, generating a refractive index difference between the light-emitting epitaxial layer and the light extraction interface and improving light extraction efficiency; and

an angle α between an undulated surface and a plane surface of the growth blocking layer is formed to be 40°-70° to thereby increase light scattering probability and thereby improving the light extraction efficiency.

9. A lighting or display system, comprising a plurality of light-emitting diodes, each light-emitting diode comprising:

a substrate having a surface with sub-micro patterns, including a growth region and a non-growth region;

a growth blocking layer, formed in the non-growth region of the substrate for blocking epitaxial growth in the non-growth region of the substrate;

a light-emitting epitaxial layer, comprising a n-type layer, a light-emitting layer, and a p-type layer, formed in the growth region of the substrate, extending to the non-growth region through lateral epitaxy and covering the growth blocking layer;

wherein:

a refractive index of the growth blocking layer is less than that of the light-emitting epitaxial layer, and the growth blocking layer forms undulating morphology along the sub-micro patterns of the substrate, thereby increasing a light extraction interface of light-emitting diode and generating a refractive index difference between the light-emitting epitaxial layer and the light extraction interface; and

an angle α between an undulated surface and a plane surface of the growth blocking layer is formed to be 40°-70° to thereby increase light scattering probability and thereby improving the light extraction efficiency.

10. The system of claim 9 , wherein a gap exists between the growth blocking layer and the light-emitting epitaxial layer.

11. The system of claim 9 , wherein a distance h from top to bottom of the growth blocking layer is 200 nm-900 nm.

12. The system of claim 9 , wherein a refractive index X of the growth blocking layer meets conditions including: substrate<X<light-emitting epitaxial layer, thereby increasing a refractive index difference of the light extraction interface.

13. The system of claim 9 , wherein a refractive index X of the growth blocking layer meets conditions including: X<substrate<light-emitting epitaxial layer, thereby increasing refractive index difference of the light extraction interface.

14. The system of claim 9 , wherein the growth blocking layer comprises a series of discrete growth blocking material modules, appearing in a block-shaped or band-shaped distribution.

15. The system of claim 9 , wherein the growth blocking layer comprises an oxide coating or a nitride coating.

16. The nitride light-emitting diode of claim 1 , wherein the angle α is about 60°.

17. The system of claim 9 , wherein the angle α is about 60°.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2023
From: XIAMEN SANAN OPTOELECTRONICS TECHNOLOGY CO., LTD.
To: QUANZHOU SANAN SEMICONDUCTOR TECHNOLOGY CO., LTD.
Reel/Frame 065302/0223 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 17, 2015
From: LIN, WEN-YU; YEH, MENG-HSIN; ZHONG, ZHIBAI
To: XIAMEN SANAN OPTOELECTRONICS TECHNOLOGY CO., LTD
Reel/Frame 035854/0302 →
Priority Claims (1)
CN 2013 1 0108094 · Apr 1, 2013 · national
Continuity (2)
Continuation PCTCN2014070989 · Jan 21, 2014
Related Publication 20150311389A1 · Oct 29, 2015