Battery pack interface system
A battery charging system may include one or more battery packs each of which includes control circuitry and a switching assembly, and a charger including a power section and a charge controller. The charge controller and/or the control circuitry may be configured to direct operation of the switching assembly to control charging of the one or more battery packs.
1. A battery charging system comprising:
one or more battery packs each of which includes control circuitry and a switching assembly; and
a charger including a power section and a charge controller,
wherein the charge controller and/or the control circuitry are configured to direct operation of the switching assembly to control charging of the one or more battery packs, and wherein the one or more battery packs each include an end of life circuit configured to, responsive to actuation thereof by the control circuitry, permanently terminate operability of a respective battery pack by opening a link to isolate battery cells of the respective battery pack from output terminals of the respective battery pack, the end of life circuit further configured to discharge battery cells of the respective battery pack,
wherein the control circuitry is further configured to be connectable with an external diagnostic tool to provide data to the diagnostic tool, receive an instruction to actuate the end of life circuit from the diagnostic tool, and actuate the end of life circuit in response to receiving the instruction.
2. The battery charging system of claim 1 , wherein the switching assembly has programmable switch actuation values.
3. The battery charging system of claim 1 , wherein the charger is configured to charge the one or more battery packs either sequentially or simultaneously dependent upon settings of the switching assembly as provided by the charge controller and/or the control circuitry.
4. The battery charging system of claim 1 , wherein the end of life circuit is configured to enable cells of the respective battery pack to be discharged responsive to positioning of the switching assembly.
5. The battery charging system of claim 1 , wherein the one or more battery packs each include a smart fuse circuit to enable isolation of one or more cells of the one or more battery packs.
6. The battery charging system of claim 5 , wherein the smart fuse circuit is activated on the basis of parameters of the one or more battery packs or on the basis of a position of one or more switches and/or monitoring conditions of a device powered by the one or more battery packs.
7. The battery charging system of claim 1 , wherein the one or more battery packs each include a battery release circuit to enable a locking mechanism holding the one or more battery packs to respective power tools to be released under control of the control circuitry.
8. The battery charging system of claim 1 , wherein the one or more battery packs each include a battery release circuit to provide powered movement of a battery pack out of electrical contact with a power tool with which the battery pack is operably coupled.
9. The battery charging system of claim 1 , wherein the one or more battery packs each include a smart fuse circuit to enable sequential or simultaneous discharge of multiple ones of the battery packs within a single power tool.
10. The battery charging system of claim 1 , further comprising a sensor network configured to measure battery operational parameters, and wherein the one or more battery packs each include a smart fuse circuit to enable isolation of one or more battery cells of the one or more battery packs via the switching assembly based on the operational parameters.
11. The battery charging system of claim 1 , wherein the one or more battery packs include an umbrella-like extension portion that extends around a periphery of one longitudinal end cap of the one or more battery packs, the extension portion extending over edges of a battery pack reception cavity of a device powered by the one or more battery packs.
12. The battery charging system of claim 11 , wherein the device includes a gasket disposed around the reception cavity to interface with the extension portion to seal the reception cavity when the one or more battery packs are installed in the device.
13. A battery pack for a battery charging system, the battery pack comprising:
control circuitry; and
a switching assembly configured to interface between cells of the battery pack and a power section of a charger,
wherein the control circuitry is configured to direct operation of the switching assembly to control charging of the cells of the battery pack, and wherein the battery pack includes an end of life circuit configured to, responsive to actuation thereof by the control circuitry, permanently terminate operability of the battery pack by opening a link to isolate battery cells of the battery pack from output terminals of the battery pack, the end of life circuit further configured to discharge the battery cells of the battery pack;
wherein the control circuitry is further configured to be connectable with an external diagnostic tool to provide data to the diagnostic tool, receive an instruction to actuate the end of life circuit from the diagnostic tool, and actuate the end of life circuit in response to receiving the instruction.
14. The battery pack of claim 13 , wherein the switching assembly has programmable switch actuation values.
15. The battery pack of claim 13 , wherein the switching assembly is configured to define settings of switch values based on input from the control circuitry or a charge controller of the charger to enable the battery pack to be charged by the charger either sequentially or simultaneously with at least one other battery pack.
16. The battery pack of claim 13 , wherein the end of life circuit is configured to enable cells of the battery pack to be discharged responsive to positioning of the switching assembly.
17. The battery pack of claim 13 , wherein the battery pack includes a smart fuse circuit to enable isolation of one or more cells of the battery pack.
18. The battery pack of claim 17 , wherein the smart fuse circuit is activated on the basis of parameters of the battery pack or on the basis of a position of one or more switches and/or monitoring conditions of a device powered by the battery pack.
19. The battery pack of claim 13 , wherein the battery pack includes a battery release circuit to enable a locking mechanism holding the battery pack to a respective power tool to be released under control of the control circuitry.
20. The battery charging system of claim 1 , wherein the end of life circuit is activated upon a voltage of one or more of the battery cells or one or more of the battery packs dipping below a threshold value.