Spring contact
View Patent ↗The present invention relates to a spring contact, which is integrally formed by blanking and bending a metal plate member, the spring contact comprising: an upper head portion 32 having an upper tip 31 protruding upward; a spring portion ( 36 ) formed by a strip cylindrically bent, the strip extending in a zigzag pattern from an upper connection portion 35 extending downward from the upper head portion 32 ; a lower head portion 39 extending downward from a lower connection 37 extending from the lower end of the spring portion 36 ; and a lower tip 40 being provided on the lower end of the lower head portion 39 . The present invention is advantageously suitable for manufacturing a fine-pitch spring contact and can improve productivity and reduce manufacturing costs.
1. A spring contact integrally formed by blanking and bending a metal plate member, the spring contact comprising:
an upper head portion having an upper tip protruding upward;
an upper connection portion connected to the upper head portion and extending downward from the upper head portion;
a spring portion connected to the upper connection portion and extending downward from the upper connection portion, the spring portion having a zigzag pattern that includes straight portions having a straight-line shape and bent joints at which two straight portions are connected with each other with an acute angle;
a lower connection portion connected to the spring portion and extending from a lower end of the spring portion;
a lower head portion directly connected to the lower connection portion and extending downward from the lower connection portion;
a lower tip disposed at a lower end of the lower head portion; and
a core having a linear strip shape, wherein a first end of the core is directly connected to a lowest bent joint of the bent joints that is placed closest to the lower end of the spring portion, and the core extends from the lowest bent joint at least to a lowest end of the upper head portion so that a second end of the core is capable of contacting the upper head portion, and
wherein a centerline of the upper head portion and a centerline of the lower head portion are on a same imaginary straight line,
the spring portion has a pitch and a width that are constant, respectively, and
the spring portion is formed to be biased with respect to the imaginary straight line such that all of the joint bents disposed in a first side of the zigzag pattern are placed closer to the imaginary straight line than the joint bents disposed in a second side of the zigzag pattern.
2. The spring contact of claim 1 , wherein the core is spaced from a cylindrical inner surface of the spring portion.
3. The spring contact of claim 1 , wherein when the spring contact is transformed to an integrated spring contact, the upper head portion is a hollow tube in shape, and the second end of the core remains in constant electrical contact with an inner surface of the upper head portion.
4. The spring contact of claim 1 , wherein the upper head portion is provided with a contact groove into which the contact end is inserted and thus makes contact with the upper head portion.
5. The spring contact of claim 4 , wherein the spring contact further comprises: a ring that protrudes from a neck connecting the upper head portion with the spring portion, the ring wrapping the contact end.
6. The spring contact of claim 1 , wherein the upper head portion or the connection portion connecting the upper head portion with the spring portion further comprises a protruding upper shoulder.
7. The spring contact of claim 1 , wherein the lower head portion or the connection portion connecting the lower head portion with the spring portion further comprises a protruding lower shoulder.