Cooling of a metal strip using a position-controlled valve device
To cool a metal strip ( 1 ), liquid coolant ( 5 ) is supplied to the strip by a supply device ( 9 ) from a feed line ( 10 ). A valve ( 13 ) in the feed line ( 10 ) sets the valve ( 13 ) to a respective opening position (s) for adjusting the coolant flow (F) to the metal strip ( 1 ) per unit of time. An upstream condition detection device ( 14 ) upstream of the valve device ( 13 ) in the feed line ( 10 ) detects an upstream condition (ZV) of the coolant ( 5 ). A control unit ( 6 ) determines a set point (s*) for an opening position (s) of the valve device ( 13 ) corresponding to the set point (F*) for the coolant flow (F) based on a set point (F*) for the coolant flow (F*), the upstream condition (ZV) of the coolant ( 5 ) and a valve characteristic (C) of the valve device ( 13 ). The valve characteristic (C) follows a characteristic curve (K) of the coolant flow (F) as a function of the opening position (s) of the valve device ( 13 ), relative to a reference condition (ZR) of the coolant ( 5 ) upstream of the valve device ( 13 ) in the feed line ( 10 ). The control unit ( 6 ) sets the opening position (s) of the valve device ( 13 ) according to the set point (s*) that has been determined.
1. An operating method using a cooling device for cooling a metal strip by means of a liquid coolant;
wherein the cooling device includes an application device configured for applying coolant to the metal strip, and a valve device arranged in a feed line for the coolant, the valve device having a plurality of open positions, and the valve device exhibiting a characteristic coolant flow (K): 1) at a given pressure that is applied to the coolant in the feed line upstream of the valve device, and 2) at an open position from among the plurality of open positions, the characteristic coolant flow having a unique value at a given pressure that is applied to the coolant in the feedline upstream of the valve device and an open position from among the plurality of open positions, and
wherein the cooling device is configured to receive a set point value (F*) for a desired coolant flow (F) to flow out of the valve device that is applied per unit of time to the metal strip by the application device;
the method comprising:
feeding the coolant to the application device by the feed line for feeding the coolant;
receiving by a control device that controls the cooling device the set point value (F*) for a desired coolant flow (F) to flow out of the valve device that is applied per unit of time to the metal strip by the application device;
detecting by a pressure detection device an upstream condition (ZV) of the coolant in the feed line upstream of the valve device, the upstream condition (ZV) being an upstream feed-line pressure (pV) applied to the coolant in the feed line upstream of the valve device;
determining by the control device of the cooling device a setpoint value (s*) for the open position from among the plurality of open positions of the valve device that would result in the desired coolant flow from the valve device, based on the set point valve (F*) for the desired coolant flow (F) to flow out of the valve device, and the characteristic coolant flow (K) of the valve device at the detected upstream condition (ZV) of the coolant; and
opening the valve device to an open position from among the plurality of open positions that corresponds to the determined setpoint value (s*) to obtain the desired coolant flow (F) to flow out of the valve device.
2. The operating method as claimed in claim 1 , further comprising:
detecting a downstream condition (ZH) of the coolant in the feed line between the valve device and the application device or in the application device; and
correcting the characteristic line (K) of the valve device based on the upstream condition (ZV) of the coolant, the downstream condition (ZH) of the coolant and the open position of the valve device.
3. The operating method as claimed in claim 2 , wherein the downstream condition (ZH) of the coolant comprises a downstream feed-line pressure (pH) that is applied to the coolant in the feed line between the valve device and the application device or in the application device.
4. The operating method as claimed in claim 1 , wherein the upstream feed-line pressure (pV) of the coolant in the feed line upstream of the valve device lies between 1.5 bar and 5.0 bar.
5. The operating method as claimed in claim 1 , wherein the upstream feed-line pressure (pV) of the coolant in the feed line upstream of the valve device lies between 2.0 bar and 3.0 bar.