High-voltage pulse discharge capacitor and manufacturing method thereof
A high-voltage pulse discharge capacitor of an elongated structure comprises a capacitor body. The capacitor body comprises several high-voltage capacitor parallel units and a high-voltage capacitor core pack. The several high-voltage capacitor parallel units are mutually connected in parallel. The high-voltage capacitor parallel units connected in parallel are then connected as a whole with the high-voltage capacitor core pack in parallel. The high-voltage capacitor parallel unit comprises two capacitor core packs. The two capacitor core packs are mutually connected in parallel. The capacitor core packs connected in parallel are wrapped with a PP film and purple copper foil at an outer side integrally. The purple copper foil is connected to axial faces located at a head and a tail of a combination integral of the two capacitor core packs. Using a preceding parallel connection mode enables the capacitor to provide greater current when discharging electricity, reduces heat generated by internal resistance when the capacitor discharges the electricity, and prolongs a service life of the capacitor.
1. A high-voltage pulse discharging capacitor, comprising a capacitor body, wherein the capacitor body comprises a plurality of high-voltage capacitor parallel units and a high-voltage capacitor core package; the plurality of high-voltage capacitor parallel units are connected in parallel, and the high-voltage capacitor parallel units connected in parallel, as a whole, are connected with the high-voltage capacitor core package in parallel; the high-voltage capacitor parallel unit includes two or more high-voltage capacitor core packages which are connected in parallel, the two or more high-voltage capacitor core packages connected in parallel are integrally wrapped by an insulation layer and a foil, and the foil is connected with axial end surfaces positioned at front and rear ends of the two or more high-voltage capacitor core packages.
2. The high-voltage pulse discharging capacitor according to claim 1 , wherein a hexagonal through hole is provided in an axis of the high-voltage capacitor core package, an electrode A is provided on one axial end surface of the high-voltage capacitor core package, and a hexagonal stud A is provided in the middle of the inside of the electrode A and is inserted into the hexagonal through hole; and an electrode B is provided on the other axial end surface of the high-voltage capacitor core package.
3. The high-voltage pulse discharging capacitor according to claim 2 , wherein the electrodes A are respectively provided on two opposite axial end surfaces of two adjacent high-voltage capacitor core packages, a hexagonal stud A is provided in the middle of the inside of the electrode A and is inserted into the hexagonal through hole; and the electrodes B are respectively provided on two non-adjacent axial end surfaces of two adjacent high-voltage capacitor core packages.
4. The high-voltage pulse discharging capacitor according to claim 3 , wherein, two adjacent high-voltage capacitor core packages are fixedly connected by the studs A and the hexagonal studs A arranged in the middle of the inside of the electrodes A to constitute the high-voltage capacitor parallel units; the high-voltage capacitor parallel units are wrapped by a plurality of PP film layers and are further wrapped by a foil in the outermost layer, and the foil is connected with the electrode B at the outer end of the two or more high-voltage capacitor core packages.
5. The high-voltage pulse discharging capacitor according to claim 4 , wherein two adjacent high-voltage capacitor parallel units are connected by the studs B, and two ends of the stud B respectively pass through the hexagonal through holes to be threadedly connected with the hexagonal studs A.
6. The high-voltage pulse discharging capacitor according to claim 5 , wherein the high-voltage capacitor parallel units connected in parallel are integrally connected with the high-voltage capacitor core package by studs C, and two ends of the stud C respectively pass through the hexagonal through holes to be threadedly connected with the hexagonal studs A and hexagonal studs B.
7. The high-voltage pulse discharging capacitor according to claim 6 , wherein the electrodes A and electrodes B are cross-fan-shaped or asterisk-shaped.
8. A manufacturing method of the high-voltage pulse discharging capacitor according to claim 1 , comprising:
step 1) of, after a high-voltage capacitor core package is wound, pre-spraying a metal layer on one end surface firstly, fixing cross-fan-shaped or asterisk-shaped electrodes A welded with the hexagonal studs A on the surface of the metal spraying layer, and inserting the hexagonal studs A on the electrodes A into hexagonal through holes of the high-voltage capacitor core package while conducting the fixing;
step 2) of performing metal spraying again to tightly connect the electrodes A with the pre-spraying metal layer;
step 3) of pre-spraying a metal layer on the other end surface of the high-voltage capacitor core package and fixing the electrodes B on the surface of the metal spraying layer;
step 4) of performing metal spraying again to tightly connect the electrodes B with the pre-spraying metal, thereby finishing the machining of the high-voltage capacitor core package;
step 5) of oppositely placing the end surfaces of two or more machined high-voltage capacitor core packages with electrodes A, respectively screwing the studs A into threads of the hexagonal studs A inside the electrodes A of the two or more high-voltage capacitor core packages, and axially connecting and fixing the two or more high-voltage capacitor core packages after the red-copper studs A are screwed; then wrapping the entirety of the two or more connected high-voltage capacitor core packages with a plurality PP film layers; further wrapping an insulation layer of the PP films with a layer of foil, and connecting the foil to electrodes B positioned on outer end surfaces at the front and rear ends of the two or more high-voltage capacitor core packages, thereby finishing the manufacturing of the high-voltage capacitor parallel units;
step 6) of connecting the manufactured high-voltage capacitor parallel units in parallel; fixing two adjacent high-voltage capacitor parallel units with studs B to serve as one electrode of the parallel capacitor; connecting the foils at the outmost layers of two adjacent high-voltage capacitor parallel units to serve as the other electrode of the parallel capacitor; and
step 7) of connecting the entirety of the high-voltage capacitor parallel units connected in parallel with the high-voltage capacitor core packages in parallel; fixing the entirety of the high-voltage capacitor parallel units connected in parallel with the high-voltage capacitor core packages by studs C to serve as one electrode of the high-voltage pulse discharging capacitor; connecting the electrodes B at the outer end surfaces of the high-voltage capacitor core packages with the foil wrapping the entirety of the high-voltage capacitor parallel units connected in parallel to serve as the other electrode of the high-voltage pulse discharging capacitor.