IP Library Granted Patent US 10,256,448
Granted Patent B2
US 10,256,448 · App. 14/790,885 · Granted Apr 9, 2019

Interfacial engineering for stable lithium metal anodes

Inventors: Yi Cui (Stanford, CA); Guangyuan Zheng (Stanford, CA); Steven Chu (Menlo Park, CA); Kai Yan (Menlo Park, CA)
Assignee: The Board of Trustees of the Leland Stanford Junior University
H01M2/1673H01M4/134H01M4/1395H01M4/666H01M4/70H01M10/052
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,256,448
App. No.
14/790,885
Granted
Apr 9, 2019
Kind
B2
Abstract

A battery includes 1) an anode, 2) a cathode, and 3) an electrolyte disposed between the anode and the cathode. The anode includes a current collector and an interfacial layer disposed over the current collector, and the interfacial layer includes an array of interconnected, protruding regions that define spaces.

Claims (34)

1. A battery comprising:

an anode;

a cathode; and

an electrolyte disposed between the anode and the cathode,

wherein the anode includes a current collector and an interfacial layer disposed over the current collector, and the interfacial layer includes an array of interconnected, protruding regions that define spaces,

wherein the interfacial layer is formed of at least one material selected from amorphous carbon, metal carbides, non-metal carbides, metal nitrides, non-metal nitrides, metal silicides, non-metal silicides, and metal alloys, and the interfacial layer is devoid of graphene.

2. The battery of claim 1 , further comprising an anode material, and the spaces defined by the protruding regions accommodate the anode material.

3. The battery of claim 2 , wherein the interfacial layer is configured as a barrier to separate the anode material from the electrolyte.

4. The battery of claim 2 , wherein the anode material is lithium metal.

5. The battery of claim 1 , wherein at least one of the protruding regions has an aspect ratio greater than 3.

6. The battery of claim 1 , wherein at least one of the protruding regions includes a wall having a thickness in the range of 0.5 nm to 100 nm.

7. The battery of claim 1 , wherein the interfacial layer is formed of at least one material having a Young's modulus of at least 50 GPa.

8. The battery of claim 1 , further comprising seeds disposed within the spaces, and the seeds are configured to promote deposition of an anode material.

9. A battery comprising:

an anode;

a cathode; and

an electrolyte disposed between the anode and the cathode,

wherein the anode includes a current collector and an interfacial layer disposed over the current collector, and the interfacial layer includes an array of encapsulating structures that define interior spaces,

further comprising seeds disposed within the interior spaces, the seeds are configured to promote deposition of an anode material, and the seeds are formed of a material different from lithium metal.

10. The battery of claim 9 , further comprising the anode material, and the encapsulating structures accommodate the anode material within the interior spaces.

11. The battery of claim 10 , wherein the anode material is lithium metal.

12. The battery of claim 9 , wherein at least one of the encapsulating structures includes a wall having a thickness in the range of 0.5 nm to 100 nm.

13. The battery of claim 9 , wherein the interfacial layer is formed of at least one material selected from carbon, layered materials, metal carbides, non-metal carbides, metal nitrides, non-metal nitrides, metal silicides, non-metal silicides, and metal alloys.

14. The battery of claim 9 , wherein the interfacial layer is formed of at least one material having a Young's modulus of at least 50 GPa.

15. The battery of claim 9 , wherein the seeds are formed of silicon, germanium, tin, or gold.

16. A battery electrode comprising:

a current collector;

an interfacial layer disposed over the current collector; and

an electrode material disposed between the current collector and the interfacial layer,

wherein the interfacial layer includes a layered material,

wherein the electrode material is lithium metal,

wherein the interfacial layer is configured to move relative to the current collector to accommodate volumetric expansion of the electrode material.

17. The battery electrode of claim 16 , wherein the layered material is selected from boron nitride, graphene, layered metal oxides, and layered metal chalcogenides.

18. The battery electrode of claim 16 , wherein the interfacial layer has a thickness of 1 to 50 layers of the layered material.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME AND ASSIGNEE ADDRESS PREVIOUSLY RECORDED ON REEL 036292 FRAME 0142. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Feb 20, 2019
From: CUI, YI; ZHANG, GUANGYUAN; CHU, STEVEN; YAN, KAI
To: THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIVERSITY
Reel/Frame 048390/0121 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2015
From: CUI, YI; ZHENG, GUANGYUAN; CHU, STEVEN; YAN, KAI
To: BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIVERSITY
Reel/Frame 036292/0142 →
Continuity (2)
Provisional Application 62022813 · Jul 10, 2014
Related Publication 20160013462A1 · Jan 14, 2016
Cited By (4)
US 12,368,155 US 12,412,897 US 12,431,480 US 12,640,360