General ventilation system with automatic cleaning cycle
A general ventilation and air filtration system includes an air filtration control unit that monitors and controls an air flow through an air filter and maintains the air flow at a target velocity set point. The target velocity set point is maintained by monitoring and regulating the power of a motor powering a blower that generates an air flow though the air filtration system and through the air filter. By regulating the air flow and maintaining it in the target set point, power consumption and air filter life are significantly improved.
1. A ventilation and air filtration system comprising:
a first housing with an air inlet and an air outlet configured to receive an air flow with an air inlet and an air outlet;
an air filter within the housing configured to capture a plurality of airborne particulates and also configured receive an ambient air from the air inlet and expel air through the air outlet;
a motor within the first housing configured to flow an ambient air through the first housing and air filter;
a variable-speed drive within the first housing configured to control a speed and a torque of the motor by maintaining a target motor input frequency and a voltage;
an air pressure sensor configured to monitor an air filter pressure including the air at the air inlet and within the air filter;
an air filtration control unit mounted within the first housing and configured to activate and deactivate the air filtration system based on a predetermined air filter pressure and control a motor rotations per minute and a drive frequency of the motor based on an air filter pressure differential sensed by the air pressure sensor;
first automated air filter cleaning system comprising:
a compressed air source for producing compressed air;
at least one hose mounted within the air filter configured to blow the compressed air through the air filter within the housing and dislodge the particulates within the air filter with the compressed air and a percussive force of the hose against a mesh screen protecting the air filter;
a second housing in fluid communication with the first housing;
a second automated air filter cleaning system in the second housing; and
an access gate in fluid communication with at least one of the first housing and the second housing configured to be selectively opened and closed by the air filter cleaning control unit.
2. The ventilation and air filtration system according to claim 1 , further comprising a common compressed air source for the first housing configured to automatically deliver the compressed air when requested by the automated air filter cleaning system at a pressure of less than 40 psi.
3. The ventilation and air filtration system according to claim 1 , further comprising a remote service system configured to communicate with and control the air filtration control unit and the first automated air filter cleaning system through one of the internet, telephone, and cellular networks.
4. The ventilation and air filtration system according to claim 1 , further comprising a master control unit configured to communicate with and remotely manage the the air filter cleaning system in each one of the first and second housing.
5. The ventilation and air filtration system according to claim 1 , further comprising a graphical user interface in communication with the air filtration control unit and configured to indicate a plurality of statuses of the air filter including;
the air filter is fully operational such that the predetermined air filter pressure is maintained while the motor is within the target motor input frequency and the voltage;
the air filter is approaching a service requirement such that the motor input frequency and the voltage is approaching a high limit; and
the air filter is saturated with the particulates and the motor input frequency and the voltage consumed to maintain the predetermined air filter pressure has reached the high limit.
6. The ventilation and air filtration system according to claim 1 , further comprising:
a programmable logic controller integrated with the air filtration control unit; and
a power distribution panel for supplying power to the motor and variable-speed drive controlled by the programmable logic controller.
7. The air filtration system according to claim 1 , further comprising a network linking a plurality of housings each with a blower and variable-speed drive and an air filtration control unit.
8. The air filtration system according to claim 1 , further comprising a plurality of louvers configured to direct a flow of air into the air inlet and air outlet of the first housing.
9. The air filtration system according to claim 1 , further comprising:
a manual activation lever attached to the access gate configured to initiate the automated air filter cleaning system; and
a vacuum source attached to the manual activation lever configured to receive a vacuum source when removing the particulates from the filter.
10. The air filtration system according to claim 1 , further comprising a graphical user interface in communication with the air filtration control unit and configured to log and display a plurality of performance data of the air filtration system in a graphical interface.
11. The air filtration system according to claim 1 , further comprising an air filter cleaning process controlled and initiated by the air filtration control unit and configured to reverse a flow of air through the air filter thus releasing a plurality of particulates from the air filter when the automated air filter cleaning system is activated and wherein the air filter cleaning process may be activated only in the respective housing requiring an air filter cleaning process.