IP Library Granted Patent US 9,664,832
Granted Patent B2
US 9,664,832 · App. 14/793,123 · Granted May 30, 2017

Omnidirectional high chroma red structural color with combination semiconductor absorber and dielectric absorber layers

Inventor: Debasish Banerjee (Ann Arbor, MI)
Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
G02B5/286G02B1/10G02B5/0825G02B5/0858G02B5/207
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Quick Facts
Patent No.
US 9,664,832
App. No.
14/793,123
Granted
May 30, 2017
Kind
B2
Abstract

A high-chroma omnidirectional red structural color pigment. The omnidirectional structural color pigment is in the form of a multilayer stack that has a reflective core layer, a semiconductor absorber layer extending across the reflective core layer, a dielectric absorber layer extending across the semiconductor absorber layer and a high index of refraction dielectric layer extending across the dielectric absorber layer. The multilayer stack reflects a single band of visible light with a hue between 0-40°, and preferably between 10-30°, on an a*b* Lab color map. The single band of visible light has a hue shift of less than 30° on the a*b* Lab color map when viewed from all angles between 0-45° normal to an outer surface of the multilayer stack.

Claims (31)

1. An omnidirectional high chroma red structural color comprising:

a multilayer stack having:

a reflective core layer;

a semiconductor absorber layer extending across said reflective core layer;

a dielectric absorber layer extending across said semiconductor absorber layer; and

a high index of refraction dielectric layer extending across said dielectric absorber layer, said high index of refraction dielectric layer having a thickness D that obeys the relation 0.1 QW<D≦4 QW where QW is a quarter wave thickness for a target wavelength, said target wavelength having a predefined hue between 0-40° on an a*b* Lab color map;

said multilayer stack reflecting a single band of visible light with said predefined hue between 0-40° on said a*b* Lab color map, said single band of visible light having a hue shift within said predefined hue between 0-40° on said a*b* Lab color map when viewed from all angles between 0-45° normal to an outer surface of said multilayer stack.

2. The omnidirectional high chroma red structural color of claim 1 , wherein said hue is between 10-30° and said hue shift is within said 10-30° on said a*b* Lab color map.

3. The omnidirectional high chroma red structural color of claim 1 , wherein said reflective core layer has a thickness between 50-200 nanometers, inclusive.

4. The omnidirectional high chroma red structural color of claim 3 , wherein said reflective core layer is made from a reflective metal selected from the group consisting of Al, Ag, Pt, Sn and combinations thereof.

5. The omnidirectional high chroma red structural color of claim 3 , wherein said reflective core layer is made from a colorful metal selected from the group consisting of Au, Cu, brass, bronze and combinations thereof.

6. The omnidirectional high chroma red structural color of claim 1 , wherein said semiconductor absorber layer has a thickness between 5-500 nanometers, inclusive.

7. The omnidirectional high chroma red structural color of claim 6 , wherein said semiconductor absorber layer is made from the group consisting of amorphous Si, Ge and combinations thereof.

8. The omnidirectional high chroma red structural color of claim 1 , wherein said dielectric absorber layer has a thickness between 5-500 nanometers, inclusive.

9. The omnidirectional high chroma red structural color of claim 8 , wherein said dielectric absorber layer is made from Fe 2 O 3 .

10. The omnidirectional high chroma red structural color of claim 1 , wherein said high index of refraction dielectric layer is made from a dielectric material selected from the group consisting of ZnS, TiO 2 , HfO 2 , Nb 2 O 5 , Ta 2 O 5 and combinations thereof.

11. The omnidirectional high chroma red structural color of claim 1 , wherein said reflective core layer is a central reflective core layer and said semiconductor absorber layer is a pair of semiconductor absorber layers extending across opposite sides of said central reflective core layer, said central reflective core layer sandwiched between said pair of semiconductor absorber layers.

12. The omnidirectional high chroma red structural color of claim 11 , wherein said dielectric absorber layer is a pair of dielectric absorber layers, said central reflective core layer and said pair of semiconductor absorber layers sandwiched between said pair of high dielectric absorber layers.

13. The omnidirectional high chroma red structural color of claim 1 , wherein said high index of refraction dielectric layer is a pair of high index of refraction dielectric layers, said central reflective core layer and said pair of semiconductor absorber layers and said pair of dielectric absorber layers sandwiched between said pair of high dielectric absorber layers.

14. A process for making an omnidirectional high chroma red structural color, the process comprising:

manufacturing a multilayer stack by:

dry depositing a reflective core layer;

dry depositing a semiconductor absorber layer that extends across the reflective core layer;

dry or wet depositing a dielectric absorber layer that extends across the semiconductor absorber layer; and

dry or wet depositing a high index of refraction dielectric layer that extends across the dielectric absorber layer, the high index of refraction dielectric layer having a thickness D that obeys the relation 0.1 QW<D≦4 QW where QW is a quarter wave thickness for a target wavelength having a predefined hue between 0-40° on an a*b* Lab color map;

the multilayer stack reflecting visible light with the predefined hue between 0-40° on the a*b* Lab color map and having a hue shift within the predefined hue between 0-40° on the a*b* Lab color map when viewed from all angles between 0-45° normal to an outer surface of the multilayer stack.

15. The process of claim 14 , wherein the reflective core layer has a thickness between 50-200 nanometers, inclusive.

16. The process of claim 15 , wherein said reflective core layer is made from a reflective metal selected from the group consisting of Al, Ag, Pt, Sn and combinations thereof.

17. The process of claim 15 , wherein the reflective core layer is made from a colorful metal selected from the group consisting of Au, Cu, brass, bronze and combinations thereof.

18. The process of claim 14 , wherein the semiconductor absorber layer has a thickness between 5-500 nanometers, inclusive, and is made from the group consisting of amorphous Si, Ge and combinations thereof.

19. The process of claim 14 , wherein the dielectric absorber layer has a thickness between 5-500 nanometers, inclusive, and is made from Fe 2 O 3 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 30, 2017
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 042532/0306 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2015
From: BANERJEE, DEBASISH
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 036187/0388 →
Continuity (9)
Continuation In Part 14607933 · Jan 28, 2015
Continuation In Part 14471834 · Aug 28, 2014
Continuation In Part 14460511 · Aug 15, 2014
Continuation In Part 14242429 · Apr 1, 2014
Continuation In Part 14138499 · Dec 23, 2013
Continuation In Part 13913402 · Jun 8, 2013
Continuation In Part 13760699 · Feb 6, 2013
Continuation In Part 13572071 · Aug 10, 2012
Related Publication 20150309231A1 · Oct 29, 2015