IP Library Granted Patent US 9,368,872
Granted Patent B2
US 9,368,872 · App. 14/793,656 · Granted Jun 14, 2016

Methods of encapsulating an antenna

Inventors: Christopher J. Garman (Morgantown, WV); Douglas W. Shrewsberry (Morgantown, WV); David B. Kaplin (Fairmont, WV); Jason A. Bell (Bridgeport, WV); Thomas J. Bonazza (Fairmont, WV)
Assignee: ELECTRONIC WARFARE ASSOCIATES, INC.
H01Q7/06G08C19/00H01P11/00H01Q1/24H01Q1/40H05K13/0046Y10T29/49002Y10T29/49016
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Quick Facts
Patent No.
US 9,368,872
App. No.
14/793,656
Granted
Jun 14, 2016
Kind
B2
Abstract

Methods relating to providing a tuned miniature antenna and/or encapsulating such antenna inside the energy storage device.

Claims (22)

1. A method of fabricating an energy storage device for electronic equipment, wherein the energy storage device includes a power supply component, circuitry and a communication component having a transmitter or transceiver and an antenna, the method comprising:

(a) setting desired air frequency (F air _ goal ) and desired core frequency (F core _ goal ) for a coil to be a design frequency (F design );

(b) adjusting coil windings around an air core until its resonant frequency in air (F air _ actual ) equals the desired air frequency;

(c) inserting a ferromagnetic core inside the coil;

(d) identifying a target voltage standing wave ratio (VSWR) value by adjusting position of the ferromagnetic core until a minimum (VSWR) is reached, wherein the minimum VSWR corresponds to an actual core frequency (F core _ actual ) of the coil;

(e) determining if the desired core frequency is equal to the actual core frequency and, if not, repeating steps (b)-(d) with a revised desired air frequency given by F air _ goal =F design ×F air _ goal /F air _ actual until the desired core frequency is equal to the actual core frequency;

(f) encapsulating the coil to yield an antenna;

(g) measuring a resonant frequency of the encapsulated coil (F potted );

(h) determining if the resonant frequency of the encapsulated coil is equal to the design frequency and, if not, repeating steps (b)-(f) using a revised core frequency F core _ goal =F design ×F core _ actual /F potted as well as revised air frequency given by F air _ goal =F core _ goal ×F air _ goal /F core _ actual until the potted frequency equals the desired design frequency;

(i) fabricating the antenna using the design parameters that achieved the potted frequency being equal to the design frequency;

(j) encapsulating the processor and the communication component in an epoxy resin via a low temperature and low pressure process; and

(k) integrating the encapsulated circuitry with a power supply component into a unitary energy storage device structure that has an external appearance of a conventional battery.

2. A method of providing an encapsulated, tuned miniature antenna, the method comprising:

(a) setting desired air frequency (F core _ air ) and desired core frequency (F core _ goal ) for a coil to be a design frequency (F design );

(b) adjusting coil windings around an air core until its resonant frequency in air (F air _ actual ) equals the desired air frequency;

(c) inserting a ferromagnetic core inside the coil;

(d) identifying a target voltage standing wave ratio (VSWR) value by adjusting position of the ferromagnetic core until a minimum (VSWR) is reached, wherein the minimum VSWR corresponds to an actual core frequency (F core _ actual ) of the coil;

(e) determining if the desired core frequency is equal to the actual core frequency and, if not, repeating steps (b)-(d) with a revised desired air frequency given by F air _ goal =F design ×F air _ goal /F air _ actual until the desired core frequency is equal to the actual core frequency;

(f) encapsulating the coil to yield an antenna;

(g) measuring a resonant frequency of the encapsulated coil (F potted );

(h) determining if the resonant frequency of the encapsulated coil is equal to the design frequency and, if not, repeating steps (b)-(f) using a revised core frequency given by F core _ goal =F design ×F core _ actual /F potted as well as revised air frequency given by F air _ goal =F core _ goal ×F air _ goal /F core _ actual until the potted frequency equals the desired design frequency; and

(i) fabricating the antenna using the design parameters that achieved the potted frequency being equal to the design frequency.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2023
From: ELECTRONIC WARFARE ASSOCIATES, INC.
To: CORELIS, INC.
Reel/Frame 063772/0251 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2016
From: GARMAN, CHRISTOPHER J.; SHREWBERRY, DOUGLAS W.; KAPLIN, DAVID B.; BELL, JASON A.; BONAZZA, THOMAS J.
To: ELECTRONIC WARFARE ASSOCIATES, INC.
Reel/Frame 037423/0788 →
Continuity (3)
Division 13534006 · Jun 27, 2012
Provisional Application 61503427 · Jun 30, 2011
Related Publication 20160006124A1 · Jan 7, 2016