IP Library › Granted Patent US 9,805,858
Granted Patent B2
US 9,805,858 · App. 14/801,667 · Granted Oct 31, 2017

Coil component, coil component complex, transformer, and power supply unit

Inventor: Takuya Sakamoto (Minato-ku, JP)
Assignee: TDK CORPORATION
H01F27/2804H01F2027/2809
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Quick Facts
Patent No.
US 9,805,858
App. No.
14/801,667
Granted
Oct 31, 2017
Kind
B2
Abstract

Provided is a coil component that includes: a coil pattern provided on a substrate and including a plurality of separated end sections that are separated from each other with a gap in between; and a conduction member that allows a selective electrical conduction between the respective separated end sections. The selective electrical conduction causes a change in the number of turns of the coil pattern. Every section in the coil pattern configures a part of the coil component, irrespective of the number of turns.

Claims (61)

1. A coil component, comprising:

a coil pattern provided on a substrate and including a plurality of coil sections each having a respective one of a plurality of separated end sections, the separated end sections being separated from each other with a gap in between; and

a conduction member that allows a selective electrical conduction between the respective separated end sections, the selective electrical conduction causing a change in the number of turns of the coil pattern, wherein

each of the plurality of coil sections is electrically separate from the other ones of the plurality of coil sections, and becomes electrically connected with another one of the plurality of coil sections only when being connected with the other one of the plurality of coil sections by the conduction member,

every coil section in the coil pattern configures a part of the coil component, irrespective of the number of turns,

the substrate comprises a multilayer substrate including a surface layer and one or more inner layers,

the coil pattern is provided in one or more of the inner layers of the multilayer substrate,

each of the plurality of separated end sections has one or more turn-selection through-holes, and

the conduction member is configured to be provided on selected positions of the surface layer, or on the surface layer and from the surface layer into selected turn-selection through-holes in the inner layers, to extend into the inner layers and constitute a conduction bridge between a selected one of the separated end sections in one inner layer and another selected one of the separated end sections in another inner layer, the conduction bridge allowing for selective electrical conduction between the selected one and the other selected one of the separated end sections in different inner layers.

2. The coil component according to claim 1 , wherein

the plurality of separated end sections include a turn-starting separated end section and a turn-ending separated end section,

each of the turn-starting separated end section and the turn-ending separated end section has only one turn-selection through-hole, and

one or more of the separated end sections other than both the turn-starting separated end section and the turn-ending separated end section has two or more turn-selection through-holes.

3. The coil component according to claim 1 , wherein the plurality of separated end sections have, as a whole, three or more turn-selection through-holes that are adjacent to each other at substantially regular intervals.

4. The coil component according to claim 1 , wherein the plurality of separated end sections have, as a whole, three or more turn-selection through-holes that are adjacent to each other at substantially regular intervals.

5. The coil component according to claim 1 , wherein the coil pattern includes, depending on the number of turns, patterns that are partially connected by the conduction member.

6. The coil component according to claim 1 , wherein the coil pattern includes, depending on the number of turns, patterns that are connected in series by the conduction member, patterns that are connected in parallel by the conduction member, or patterns that are connected in a combination of series connection and parallel connection by the conduction member.

7. A transformer, comprising:

a primary winding; and

a secondary winding,

the primary winding or the secondary winding including:

a coil pattern provided on a substrate and including a plurality of coil sections each having a respective one of a plurality of separated end sections, the separated end sections being separated from each other with a gap in between; and

a conduction member that allows a selective electrical conduction between the respective separated end sections, the selective electrical conduction causing a change in the number of turns of the coil pattern, wherein

each of the plurality of coil sections is electrically separate from the other ones of the plurality of coil sections, and becomes electrically connected with another one of the plurality of coil sections only when being connected with the other one of the plurality of coil sections by the conduction member,

every coil section in the coil pattern configures a part of the coil component, irrespective of the number of turns,

the substrate comprises a multilayer substrate including a surface layer and one or more inner layers,

the coil pattern is provided in one or more of the inner layers of the multilayer substrate,

each of the plurality of separated end sections has one or more turn-selection through-holes, and

the conduction member is configured to be provided on selected positions of the surface layer, or on the surface layer and from the surface layer into selected turn-selection through-holes in the inner layers, to extend into the inner layers and constitute a conduction bridge between a selected one of the separated end sections in one inner layer and another selected one of the separated end sections in another inner layer, the conduction bridge allowing for selective electrical conduction between the selected one and the other selected one of the separated end sections in different inner layers.

8. The transformer according to claim 7 , wherein the coil pattern includes, depending on the number of turns, patterns that are partially connected by the conduction member.

9. The transformer according to claim 7 , wherein the coil pattern includes, depending on the number of turns, patterns that are connected in series by the conduction member, patterns that are connected in parallel by the conduction member, or patterns that are connected in a combination of series connection and parallel connection by the conduction member.

10. A coil component complex, comprising:

a first coil component; and

a second coil component electrically coupled to the first coil component,

the first coil component including:

a coil pattern provided on a substrate and including a plurality of coil sections each having a respective one of a plurality of separated end sections, the separated end sections being separated from each other with a gap in between; and

a conduction member that allows a selective electrical conduction between the respective separated end sections, the selective electrical conduction causing a change in the number of turns of the coil pattern, wherein

each of the plurality of coil sections is electrically separate from the other ones of the plurality of coil sections, and becomes electrically connected with another one of the plurality of coil sections only when being connected with the other one of the plurality of coil sections by the conduction member,

every coil section in the coil pattern configures a part of the coil component, irrespective of the number of turns,

the substrate comprises a multilayer substrate including a surface layer and one or more inner layers,

the coil pattern is provided in one or more of the inner layers of the multilayer substrate,

each of the plurality of separated end sections has one or more turn-selection through-holes, and

the conduction member is configured to be provided on selected positions of the surface layer, or on the surface layer and from the surface layer into selected turn-selection through-holes in the inner layers, to extend into the inner layers and constitute a conduction bridge between a selected one of the separated end sections in one inner layer and another selected one of the separated end sections in another inner layer, the conduction bridge allowing for selective electrical conduction between the selected one and the other selected one of the separated end sections in different inner layers.

11. The coil component complex according to claim 10 , wherein the separated end sections are provided between the first coil component and the second coil component on the substrate.

12. The coil component complex according to claim 10 , wherein the coil pattern includes, depending on the number of turns, patterns that are partially connected by the conduction member.

13. The coil component complex according to claim 10 , wherein the coil pattern includes, depending on the number of turns, patterns that are connected in series by the conduction member, patterns that are connected in parallel by the conduction member, or patterns that are connected in a combination of series connection and parallel connection by the conduction member.

14. A power supply unit, comprising

a power supply circuit device configured by a coil component,

the coil component including:

a coil pattern provided on a substrate and including a plurality of coil sections each having a respective one of a plurality of separated end sections, the separated end sections being separated from each other with a gap in between; and

a conduction member that allows a selective electrical conduction between the respective separated end sections, the selective electrical conduction causing a change in the number of turns of the coil pattern, wherein

each of the plurality of coil sections is electrically separate from the other ones of the plurality of coil sections, and becomes electrically connected with another one of the plurality of coil sections only when being connected with the other one of the plurality of coil sections by the conduction member,

every coil section in the coil pattern configures a part of the coil component, irrespective of the number of turns,

the substrate comprises a multilayer substrate including a surface layer and one or more inner layers,

the coil pattern is provided in one or more of the inner layers of the multilayer substrate,

each of the plurality of separated end sections has one or more turn-selection through-holes, and

the conduction member is configured to be provided on selected positions of the surface layer, or on the surface layer and from the surface layer into selected turn-selection through-holes in the inner layers, to extend into the inner layers and constitute a conduction bridge between a selected one of the separated end sections in one inner layer and another selected one of the separated end sections in another inner layer, the conduction bridge allowing for selective electrical conduction between the selected one and the other selected one of the separated end sections in different inner layers.

15. The power supply unit according to claim 14 , further comprising a turn controller,

wherein the conduction member comprises a switching device, and

the turn controller is configured to control switching of the switching device to control the number of turns.

16. The power supply unit according to claim 15 , wherein the turn controller controls the number of turns, based on a magnitude of an input voltage.

Assignments (2)
CHANGE OF ADDRESS Recorded Apr 2, 2026
From: TDK CORPORATION
To: TDK CORPORATION
Reel/Frame 075342/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2015
From: SAKAMOTO, TAKUYA
To: TDK CORPORATION
Reel/Frame 036116/0536 →
Priority Claims (1)
JP 2014-152696 · Jul 28, 2014 · national
Continuity (1)
Related Publication 20160027570A1 · Jan 28, 2016