IP Library Granted Patent US 10,131,524
Granted Patent B2
US 10,131,524 · App. 14/802,499 · Granted Nov 20, 2018

Gear reduction assembly and winch including gear reduction assembly

Inventors: Stephen P. Wilkins (Floyds Knobs, IN); Larry C. Wilkins (Ft. Lauderdale, FL)
Assignee: Wilkins IP, LLC
B66D1/225B66D1/04B66D5/00
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Quick Facts
Patent No.
US 10,131,524
App. No.
14/802,499
Granted
Nov 20, 2018
Kind
B2
Abstract

A gear reduction assembly may include a main input shaft, a carrier coupled to the main input shaft, and at least one carrier shaft coupled to the carrier and spaced from the main input shaft. The gear reduction assembly may also include at least one spur gear pair including a first spur gear coupled to the carrier shaft, and a second spur gear, wherein the first and second spur gears are coupled to one another such that they rotate together. The gear reduction assembly also includes a first internal gear engaged with the first spur gear, a second internal gear engaged with the second spur gear, and a hub associated with the first internal gear. The first internal gear has a first number of teeth, the second internal gear has a second number of teeth, and the first and second numbers of teeth differ by from one to five teeth.

Claims (87)

1. A winch for at least one of deploying line and retracting line, the winch comprising:

a base member;

two side members coupled to the base member;

a hub about which line may be wound; and

a primary gear reduction assembly comprising:

a main input shaft;

a carrier coupled to the main input shaft;

at least one carrier shaft coupled to the carrier and spaced from the main input shaft;

at least one spur gear pair comprising:

a first spur gear coupled to the carrier shaft, and

a second spur gear,

wherein the first spur gear and the second spur gear are coupled to one another such that the first and second spur gears rotate together, and

wherein the first spur gear and the second spur gear have a different number of teeth;

a first internal gear engaged with the first spur gear;

a second internal gear engaged with the second spur gear,

wherein the first internal gear and the hub are coupled to one another,

wherein the second internal gear and one of the side members are coupled to one another, and

wherein rotation of the main input shaft results in rotation of the hub; and a secondary gear reduction assembly comprising:

a secondary input shaft;

a drive gear coupled to the secondary input shaft; and

a driven gear engaged with the drive gear, the driven gear being coupled to the main input shaft,

wherein the drive gear has fewer teeth than the driven gear, and

wherein the secondary gear reduction assembly is coupled to the main input shaft.

2. The winch of claim 1 , wherein the first spur gear and the second spur gear are coupled to one another such that the first spur gear and the second spur gear rotate at the same speed.

3. The winch of claim 1 , wherein the winch comprises an anchor configured to couple the winch to a support.

4. The winch of claim 1 , wherein the winch is self-locking such that rotation of the hub by applying torque to a radially exterior portion of the hub is substantially inhibited.

5. The winch of claim 1 , wherein the primary and secondary gear reduction assemblies are configured such that the secondary gear reduction assembly is selectively coupled to the hub either via the primary gear reduction assembly or via a torque transfer assembly.

6. The winch of claim 5 , further comprising a shift linkage configured to selectively couple the secondary gear reduction assembly to the hub either via the primary gear reduction assembly or via the torque transfer assembly.

7. The winch of claim 5 , wherein the torque transfer assembly comprises a clutch assembly.

8. The winch of claim 7 , wherein the clutch assembly comprises a clutch plate coupled to the main input shaft, and a clutch ring coupled to the hub.

9. The winch of claim 8 , wherein the clutch plate and the clutch ring are configured to engage one another via clutch pins.

10. A winch for at least one of deploying line and retracting line, the winch comprising:

a base member;

two side members coupled to the base member;

a hub about which line may be wound; and

a primary gear reduction assembly comprising:

a main input shaft;

a carrier coupled to the main input shaft;

at least one carrier shaft coupled to the carrier and spaced from the main input shaft;

at least one spur gear pair comprising:

a first spur gear coupled to the carrier shaft, and

a second spur gear,

wherein the first spur gear and the second spur gear are coupled to one another such that the first and second spur gears rotate together, and

wherein the first spur gear and the second spur gear have a different number of teeth;

a first internal gear engaged with the first spur gear; and

a second internal gear engaged with the second spur gear,

wherein the hub is associated with the first internal gear, and

wherein the first internal gear has a first number of teeth and the second internal gear has a second number of teeth, and the first number of teeth differs from the second number of teeth by from one to five teeth; and

a secondary gear reduction assembly comprising:

a secondary input shaft;

a drive gear coupled to the secondary input shaft; and

a driven gear engaged with the drive gear, the driven gear being coupled to the main input shaft,

wherein the drive gear has fewer teeth than the driven gear, and

wherein the secondary gear reduction assembly is coupled to the main input shaft.

11. The winch of claim 10 , wherein the first spur gear and the second spur gear are coupled to one another such that the first spur gear and the second spur gear rotate at the same speed.

12. The winch of claim 10 , wherein the winch comprises an anchor configured to couple the winch to a support.

13. The winch of claim 10 , wherein the winch is self-locking such that rotation of the hub by applying torque to a radially exterior portion of the hub is substantially inhibited.

14. The winch of claim 10 , wherein the primary and secondary gear reduction assemblies are configured such that the secondary gear reduction assembly is selectively coupled to the hub either via the primary gear reduction assembly or via a torque transfer assembly.

15. The winch of claim 14 , further comprising a shift linkage configured to selectively couple the secondary gear reduction assembly to the hub either via the primary gear reduction assembly or via the torque transfer assembly.

16. The winch of claim 14 , wherein the torque transfer assembly comprises a clutch assembly.

17. The winch of claim 16 , wherein the clutch assembly comprises a clutch plate coupled to the main input shaft, and a clutch ring coupled to the hub.

18. The winch of claim 17 , wherein the clutch plate and the clutch ring are configured to engage one another via clutch pins.

19. A winch for at least one of deploying line and retracting line, the winch comprising:

a base member;

two side members coupled to the base member;

a hub about which line may be wound; and

a primary gear reduction assembly comprising:

a main input shaft;

a carrier coupled to the main input shaft;

at least one carrier shaft coupled to the carrier and spaced from the main input shaft;

at least one spur gear pair comprising:

a first spur gear coupled to the carrier shaft, and

a second spur gear,

wherein the first spur gear and the second spur gear are coupled to one another such that the first and second spur gears rotate together, and

wherein the first spur gear and the second spur gear have a different number of teeth;

a first internal gear engaged with the first spur gear; and

a second internal gear engaged with the second spur gear,

wherein the hub is associated with the first internal gear,

wherein the first internal gear has a first number of teeth and the second internal gear has a second number of teeth, and the first number of teeth differs from the second number of teeth by from one to five teeth, and

wherein the first internal gear has a first diameter and the second internal gear has a second diameter, and the first diameter of the first internal gear differs from the second diameter of the second internal gear; and

a secondary gear reduction assembly comprising:

a secondary input shaft;

a drive gear coupled to the secondary input shaft; and

a driven gear engaged with the drive gear, the driven gear being coupled to the main input shaft,

wherein the drive gear has fewer teeth than the driven gear, and

wherein the secondary gear reduction assembly is coupled to the main input shaft.

20. The winch of claim 19 , wherein the second diameter of the second internal gear is greater than the first diameter of the first internal gear.

Assignments (4)
SECURITY INTEREST Recorded Apr 21, 2021
From: ELECTROMECHANICAL RESEARCH LABORATORIES, INC.
To: CIBC BANK USA
Reel/Frame 055990/0448 →
SECURITY INTEREST Recorded Dec 1, 2020
From: ELECTROMECHANICAL RESEARCH LABORATORIES, INC.
To: OXER MEZZANINE FUND II, L.P.
Reel/Frame 054501/0165 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2020
From: WILKINS IP, LLC
To: ELECTROMECHANICAL RESEARCH LABORATORIES, INC.
Reel/Frame 054059/0305 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 8, 2016
From: WILKINS, STEPHEN P.; WILKINS, LARRY C.
To: WILKINS IP, LLC
Reel/Frame 038224/0857 →
Continuity (3)
Division 13607078 · Sep 7, 2012
Provisional Application 61531925 · Sep 7, 2011
Related Publication 20150321889A1 · Nov 12, 2015
Cited By (1)
US 12,703,610