Wet gas sampling system and method therefore
A system for on-stream sampling of pressurized process fluid such as natural gas or the like, said pressurized process fluid in the form of gas having liquid entrained therein, or otherwise referenced as multiphase or “wet”. The preferred embodiment of the present invention contemplates a system for obtaining an accurate sample of said process gas in such a manner as to avoid the inherent problems with multi-phase gas streams, via sampling said multi-phase gas stream in its dense phase.
1. A method of preparing a sample of a fluid for analysis, comprising the steps of:
a) providing data relating to said fluid to EOS software to provide a guideline as to determine the phase of said fluid as well as providing data for forced transition to dense phase of said fluid in the form of temperature and/or pressure criteria if said fluid is multiphase;
b) if said fluid is multiphase, adjusting the pressure and/or temperature of said sample utilizing pressure and or temperature adjusting equipment, respectively, as required, to reach said temperature and pressure criteria, so as to facilitate transition of said multiphase fluid to a dense phase, providing a homogeneous sample;
c) flowing said homogeneous sample to an analyzer.
2. The method of claim 1 , wherein step “b” further comprises the sub-step b(i) of heating said sample with a heater and adjusting the pressure of said sample utilizing said pressure adjusting equipment, as required, to reach said temperature and pressure criteria, respectively, to facilitate transition of said multiphase fluid to said dense phase.
3. The method step of claim 1 , wherein in step “b” the pressure of said sample is adjusted via a pressure increasing device.
4. The method of claim 3 , wherein said pressure increasing device comprises a compressor, pump or booster.
5. The method of claim 1 , wherein said pressure adjusting equipment comprises a multi-stage regulator.
6. The method of claim 5 wherein:
after step “b(i)” there is provided the added step of:
b(a). reducing said pressure and temperature of said homogeneous sample as required to facilitate transition of said sample from dense phase to vapor-only phase, utilizing said multi-stage regulator to provide staged pressure reduction so as to prevent retrograde condensation, providing a reduced pressure, vapor-only phase sample;
wherein said reduced pressure, vapor only phase sample comprises said homogeneous sample of step “c”.
7. The Method of claim 6 , wherein in step b(a), said sample is heated as required by heating said multi-stage regulator.
8. The method of claim 6 , wherein after step b(a) there is provided the additional steps of “b(b)” providing a membrane separator with liquid block upstream said analyzer, and “b(c)” flowing said reduced pressure, vapor-only phase sample through said membrane separator, isolating any residual liquid phase fluids from said reduced pressure, vapor-only phase sample.
9. The method of claim 6 , wherein in step “c” said analyzer comprises a gas analyzer.
10. The Method of claim 9 , wherein in step b(i), said sample is heated by heating said regulator.
11. The method of claim 10 , wherein step b(i) further comprises the step of: adjusting the temperature of said sample to a pre-defined buffer zone above the point of phase change to dense phase, providing a dense phase sample.
12. The method of claim 11 , wherein in step “b” there is provided the added step of using a probe to obtain said fluid from a source, and utilizing said probe to facilitate flow of said fluid to said regulator.
13. A method of preparing a fluid from a source for analysis, comprising the steps of:
a) determining the phase of said fluid by inputting data relating to said fluid to EOS software, providing EOS output;
b) if said fluid is multiphase, utilizing said EOS output to provide a temperature and pressure criteria for transition of said multiphase fluid to dense phase;
c) adjusting the temperature and pressure of said fluid utilizing a temperature increasing device and/or a pressure adjusting device as required to facilitate said fluid to reach said temperature and pressure criteria, to facilitate the transition of said fluid to dense phase;
d) utilizing said properties of dense phase to homogenize said fluid, providing a homogenized sample;
e) reducing said pressure of said homogenized sample in stages using one or more regulators, providing a reduced pressure homogenized sample;
f) flowing said reduced pressure homogenized sample to an analyzer; and
g) analyzing said reduced pressure homogenized sample without mixing or separating.
14. The method of claim 13 , wherein in step “e”, said temperature and pressure of said homogenized sample is adjusted by a multi-stage pressure regulator.
15. The method step of claim 13 , wherein in step “c” the said pressure adjusting device comprises a pressure increasing device.
16. The method of claim 15 wherein pressure increasing device comprises a compressor, pump or booster, to increase the pressure of said sample.
17. A method of preparing a fluid from a source for analysis, comprising the steps of:
a) determining the phase of said fluid by inputting data relating to said fluid to EOS software, providing EOS output;
b) if said fluid is multiphase, utilizing said EOS output to provide a temperature and pressure criteria for transition of said multiphase fluid to dense phase;
c) adjusting the temperature and pressure of said fluid utilizing a temperature increasing device and/or a pressure adjusting device as required to facilitate said fluid to reach said temperature and pressure criteria, to facilitate the transition of said fluid to dense phase;
d) utilizing said properties of dense phase to homogenize said fluid, providing a homogenized sample, comprising the sub-steps of;
d(1) reducing said pressure and adjusting said temperature of said fluid as required to facilitate transition of said fluid from dense phase to vapor-only phase; then
d(2) further reducing said pressure of said fluid in stages, so as to prevent retrograde condensation, providing a reduced pressure, vapor-only phase homogeneous sample;
e) flowing said homogeneous sample to an analyzer.
18. The invention of claim 17 , wherein in step “c” said fluid temperature and pressure is adjusted at said source, providing a dense phase source, and in step “d” there is provided the sub-step of utilizing a probe to extract a sample of said dense phase source to provide said homogeneous sample.
19. A method of preparing a fluid from a source for analysis, comprising the steps of:
a) determining the phase of said fluid by inputting data relating to said fluid to EOS software, providing EOS output;
b) if said fluid is multiphase, designating said fluid as multiphase fluid and utilizing said EOS output to provide a temperature and pressure criteria for transition of said multiphase fluid to dense phase;
c) if said fluid is dense phase, designating said fluid as dense phase fluid and proceeding to step “e”;
d) adjusting the temperature and pressure of said multiphase fluid utilizing a temperature increasing device and/or a pressure adjusting device as required to facilitate said fluid reaching said temperature and pressure criteria, to facilitate the forced transition of said multiphase fluid to dense phase, providing said dense phase fluid;
e) utilizing said properties of dense phase to homogenize said dense phase fluid;
f) reducing said pressure and adjusting said temperature of said dense phase fluid as required to facilitate transition of said dense phase fluid to vapor-only phase, providing a high pressure, homogeneous, vapor-only phase fluid;
g) further reducing said pressure of said high-pressure, homogeneous, vapor-only phase fluid in stages so as to prevent retrograde condensation, while adjusting temperature as required, providing a reduced pressure, homogeneous, vapor-only phase fluid sample;
h) flowing said reduced pressure, homogeneous, vapor-only phase fluid sample to an analyzer.
20. The method of claim 19 , wherein in step “d” said step of adjusting said pressure of said multiphase fluid comprises the step of compressing said multiphase fluid with a compressor to said pressure criteria of step “b”.
21. The method of claim 20 , wherein in step “d” said step of adjusting said temperature of said multiphase fluid comprises the step of heating said multiphase fluid with a heater to said temperature criteria of step “b”.
22. The method of claim 19 , wherein a regulator is utilized to provide pressure reduction in steps “f” and “g”.
23. The method of claim 22 , wherein in step “g” said regulator comprises a heated, multi-stage regulator configured to provide staged pressure reduction.
24. The method of claim 23 , wherein there is further provided in step “g” the added step of determining how many stages are required, and what temperature is required to facilitate said further reduction in pressure without retrograde condensation.
25. The method of claim 24 , wherein said step of determining how many stages are required and what temperature is required is accomplished by a computer program.
26. The method of claim 22 , wherein there is further provided in step “e” the added step of extracting said dense phase fluid from said source utilizing a probe, and flowing same to said regulator.
27. The method of claim 26 , wherein said probe comprises a membrane-tipped probe, and there is included in step “e” the added step of flowing said dense phase fluid through said membrane so as to prevent the passage of liquid therethrough.