IP Library Granted Patent US 10,530,011
Granted Patent B1
US 10,530,011 · App. 14/805,387 · Granted Jan 7, 2020

Electrochemical cells and metal salt-based electrolytes

Inventors: John Devin MacKenzie (Lafayette, CA); Christine Ho (Fremont, CA); Karthik Yogeeswaran (San Francisco, CA); Greg Roberts (Oakland, CA); Chaojun Shi (Fremont, CA)
Assignee: IMPRINT ENERGY, INC.
H01M10/0569H01M10/0565H01M10/0567H01M10/0568H01M2220/30
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Quick Facts
Patent No.
US 10,530,011
App. No.
14/805,387
Filed
Jul 21, 2015
Granted
Jan 7, 2020
Kind
B1
Art Unit
1729
USPC
429/306
Abstract

Ion transport in electrochemical cells or energy storage devices may take place in metal salt-based electrolytes. The metal salt-based electrolytes may comprise high doping metal salt formulations. Electrochemical cells or energy storage devices comprising metal salt-based electrolytes may be used as single-use or rechargeable power sources.

Claims (36)

1. An electrochemical cell, comprising:

a positive electrode;

a negative electrode; and

a printed electrolyte between the positive electrode and the negative electrode, the printed electrolyte comprising:

an ionic liquid comprising at least one anion selected from the group consisting of bis(fluoromethanesulfonyl) imide, bis(fluorosulfonyl) imide, bis(trifluoromethanesulfonyl) imide, triflate, trifluoromethanesulfonate, and tetrafluoroborate; and

a metal salt that releases multivalent cations when dissolved in the ionic liquid; wherein the multivalent cations are selected from at least one of zinc, aluminum, magnesium, and yttrium;

wherein the molarity of the multivalent cations in the ionic liquid is greater than 1 molar (M);

wherein the electrochemical cell is rechargeable.

2. The electrochemical cell of claim 1 , wherein the molarity of the multivalent cations in the ionic liquid is greater than about 1.2 M.

3. The electrochemical cell of claim 1 , further comprising (i) ethylene glycol or a related low molecular weight ethylene oxide derivative that increases ionic conductivity of the printed electrolyte, reduces viscosity of the electrolyte, or a combination thereof; or (ii) a fluorinated polyether that increases ionic conductivity of the printed electrolyte, reduces viscosity of the printed electrolyte, or a combination thereof.

4. The electrochemical cell of claim 1 , wherein:

(a) the metal salt comprises a mixture of anion types, and wherein the metal salt has a lower melting point than a neat metal salt comprising only one of the anion types; or

(b) a ternary, quaternary or higher order mixture of anions has a lower melting point than (i) any individual binary mixture of the anions or (ii) a mixture comprising only one of the anions or any lower order mixture of the anions.

5. The electrochemical cell of claim 1 , wherein the printed electrolyte comprises a mixture of cations and anions, and wherein the mixture comprises one or more cation types.

6. The electrochemical cell of claim 5 , wherein a ternary, quaternary or higher order mixture of the cations and anions has a lower melting point than any individual binary, ternary, or lower order mixture of the cations and anions.

7. The electrochemical cell of claim 1 , wherein the ionic liquid comprises at least one cation selected from the group consisting of imidazolium, pyrrolidinium, alkylammonium, pyridinium, piperidinium, phosphonium, and sulfonium.

8. The electrochemical cell of claim 1 , wherein the printed electrolyte further comprises a carrier.

9. The electrochemical cell of claim 8 , wherein the carrier comprises an ionic liquid, a carbonate, a fluorinated carbonate, or any combination thereof.

10. The electrochemical cell of claim 1 wherein the printed electrolyte forms a heterogeneous gel electrolyte mixture in a flowable state.

11. The electrochemical cell of claim 1 , wherein the printed electrolyte comprises water under ambient conditions.

12. The electrochemical cell of claim 11 , wherein the printed electrolyte comprises no more than about 5 weight percent of water under ambient conditions.

13. The electrochemical cell of claim 1 , wherein the positive electrode comprises a metal oxide selected from the group consisting of manganese dioxide, vanadium pentoxide, cobalt oxide, and lead oxide.

14. The electrochemical cell of claim 8 , wherein the molarity of the metal salt in the carrier exceeds the solubility limit of the metal salt in the carrier.

15. An electrochemical cell comprising:

a positive electrode;

a negative electrode; and

a printed electrolyte between the positive electrode and negative electrode, the printed electrolyte comprising:

an ionic liquid comprising at least one anion selected from the group consisting of bis(fluoromethanesulfonyl) imide, bis(fluorosulfonyl) imide, bis(trifluoromethanesulfonyl) imide, triflate, trifluoromethanesulfonate, and tetrafluoroborate; and

at least one metal salt that releases multivalent cations when dissolved in the ionic liquid; wherein the multivalent cations are selected from ions of at least one of zinc, aluminum, magnesium, and yttrium;

wherein the electrochemical cell has a capacity of at least about 1.5 milliampere-hour per square centimeter (mAh/cm 2 );

wherein the electrochemical cell is rechargeable.

16. The electrochemical cell of claim 15 , wherein the printed electrolyte forms an electrolyte film, and wherein the printed electrolyte comprises a dispersion of particles with a particle size that is less than a thickness of the electrolyte film.

17. The electrochemical cell of claim 16 , wherein the particles are solid.

18. The electrochemical cell of claim 16 , wherein the particles comprise (i) oxide particles, or (ii) solid polymer particles with a low solubility for liquid constituents of the printed electrolyte.

19. The electrochemical cell of claim 16 , wherein at least a portion of the particles comprises a particle surface modified to increase an affinity of liquid constituents of the printed electrolyte to the particle surface.

20. The electrochemical cell of claim 16 , wherein, in (c), the cation or the anion of the particle has an equal or higher affinity to a counterion in the printed electrolyte than other ions in the printed electrolyte.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 16, 2023
From: IMPRINT ENERGY, INC.
To: CCL LABEL, INC.
Reel/Frame 064610/0251 →
SECURITY INTEREST Recorded Oct 20, 2022
From: IMPRINT ENERGY, INC.
To: GVIP VENTURES SPC - IMPRINT SP
Reel/Frame 061488/0958 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2016
From: MACKENZIE, JOHN DEVIN; HO, CHRISTINE; YOGEESWARAN, KARTHIK; ROBERTS, GREG; SHI, CHAOJUN
To: IMPRINT ENERGY, INC.
Reel/Frame 037495/0392 →
Continuity (1)
Provisional Application 62027140 · Jul 21, 2014
Cited By (9)
US 12,191,491 US 12,191,508 US 12,418,027 US 12,444,749 US 12,463,203 US 12,469,851 US 12,476,274 US 12,494,555 US 12,620,570