IP Library Granted Patent US 9,698,133
Granted Patent B2
US 9,698,133 · App. 14/815,918 · Granted Jul 4, 2017

Method of manufacturing a multichip package structure

Inventors: Chia-Tin Chung (Miaoli County, TW); Fang-Kuei Wu (Taoyuan County, TW)
Assignee: PARAGON SEMICONDUCTOR LIGHTING TECHNOLOGY CO., LTD
H01L25/50F21K9/68F21V31/04H01L23/24H01L25/0753H01L33/60F21Y2105/10F21Y2115/10H01L33/54H01L2224/05553H01L2224/48091H01L2924/181H01L2933/0033H01L2933/0058H05K1/0203H05K3/284H05K2201/10106H05K2201/2054
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Quick Facts
Patent No.
US 9,698,133
App. No.
14/815,918
Granted
Jul 4, 2017
Kind
B2
Abstract

A method of manufacturing a multichip package structure includes providing a substrate body; placing a plurality of light-emitting chips on the substrate body, the light-emitting chips being electrically connected to the substrate body; surroundingly forming surrounding liquid colloid on the substrate body to surround the light-emitting chips; naturally drying an outer layer of the surrounding liquid colloid at a predetermined room temperature to form a semidrying surrounding light-reflecting frame, the semidrying surrounding light-reflecting frame having a non-drying surrounding colloid body disposed on the substrate body and a dried surrounding colloid body totally covering the non-drying surrounding colloid body; and then forming a package colloid body on the substrate body to cover the light-emitting chips, the semidrying surrounding light-reflecting frame contacting and surrounding the package colloid body.

Claims (26)

1. A method of manufacturing a multichip package structure, comprising the steps of:

providing a substrate body;

placing a plurality of light-emitting chips on the substrate body, wherein the light-emitting chips are electrically connected to the substrate body;

surroundingly forming surrounding liquid colloid on the substrate body to surround the light-emitting chips;

forming a semidrying surrounding light-reflecting frame by naturally drying the surrounding liquid colloid at a predetermined room temperature between 20° C.-30° C. until the surrounding liquid colloid forms a dried colloid outer layer and a non-drying colloid body without using any curing device, the dried colloid outer layer covering the non-drying colloid body, and the dried colloid outer layer and the non-drying colloid body to forming the semidrying surrounding light-reflecting frame;

forming a package colloid body on the substrate body to cover the light-emitting chips while the non-drying colloid body of the semidrying surrounding light-reflecting frame is further naturally drying at the predetermined room temperature between 20° C.-30° C., wherein the semidrying surrounding light-reflecting frame contacts and surrounds the package colloid body; and

after forming a package colloid body on the substrate body to cover the light-emitting chips, the non-drying colloid body of the semidrying surrounding light-reflecting frame is further naturally drying at the predetermined room temperature between 20° C.-30° C. until completely dried, and thus the semidrying surrounding light-reflecting frame becomes a dried surrounding light-reflecting frame, the dried surrounding light-reflecting frame being in a solid state;

wherein the semidrying surrounding light-reflecting frame has an arc shape formed on the top surface of the semidrying surrounding light-reflecting frame, the semidrying surrounding light-reflecting frame has a radius tangent and the angle of the radius tangent relative to the top surface of the substrate body is between 40° and 50°, the maximum height of the semidrying surrounding light-reflecting frame relative to the top surface of the substrate body is between 0.3 mm and 0.7 mm, the width of the bottom side of the semidrying surrounding light-reflecting frame is between 1.5 mm and 3 mm, the thixotropic index of the semidrying surrounding light-reflecting frame is between 4 and 6, and the semidrying surrounding light-reflecting frame is formed by mixing inorganic additive with white thermohardening colloid;

wherein the viscosity of the package colloid body is 900+200 cps (centipoises).

2. The method of claim 1 , wherein the semidrying surrounding light-reflecting frame has a convex junction portion or a concave junction portion formed on the top surface of the semidrying surrounding light-reflecting frame.

3. The method of claim 1 , wherein the semidrying surrounding light-reflecting frame is annularly extended from an initial point to a terminal point, and the position of the initial point and the position of the terminal point are substantially overlapping.

4. The method of claim 1 , wherein the substrate unit includes a plurality of positive pads disposed on the top surface of the substrate body and a plurality of negative pads disposed on the top surface of the substrate body, wherein each light-emitting chip has a positive electrode and a negative electrode, the positive electrode of each light-emitting chip corresponds to at least two of the positive pads, and the negative electrode of each light -emitting chip corresponds to at least two of the negative pads.

5. The method of claim 4 , wherein the positive electrode of each light-emitting chip is electrically connected to one of the two corresponding positive pads, and the negative electrode of each light-emitting chip is electrically connected to one of the two corresponding negative pads.

6. A method of manufacturing a multichip package structure, comprising the steps of:

providing a substrate body;

surroundingly forming surrounding liquid colloid on the substrate body;

forming a semidrying surrounding light-reflecting frame by naturally drying the surrounding liquid colloid at a predetermined room temperature between 20° C.-30° C. until the surrounding liquid colloid forms a dried colloid outer layer and a non -drying colloid body without using any curing device, the dried colloid outer layer covering the non-drying colloid body, and the dried colloid outer layer and the non-drying colloid body to forming the semidrying surrounding light-reflecting frame;

placing a plurality of light-emitting chips on the substrate body while the non-drying colloid body of the semidrying surrounding light-reflecting frame is naturally drying at the predetermined room temperature between 20° C.-30° C., wherein the light -emitting chips are electrically connected to the substrate body and surrounded by the semidrying surrounding light-reflecting frame;

forming a package colloid body on the substrate body to cover the light-emitting chips while the non-drying colloid body of the semidrying surrounding light-reflecting frame is further naturally drying at the predetermined room temperature between 20° C.-30° C., wherein the semidrying surrounding light-reflecting frame contacts and surrounds the package colloid body; and

after forming a package colloid body on the substrate body to cover the light-emitting chips, the non-drying colloid body of the semidrying surrounding light-reflecting frame is further naturally drying at the predetermined room temperature between 20° C.-30° C. until completely dried, and thus the semidrying surrounding light-reflecting frame becomes a dried surrounding light-reflecting frame, the dried surrounding light-reflecting frame being in a solid state;

wherein the semidrying surrounding light-reflecting frame has an arc shape formed on the top surface of the semidrying surrounding light-reflecting frame, the semidrying surrounding light-reflecting frame has a radius tangent and the angle of the radius tangent relative to the top surface of the substrate body is between 40° and 50°, the maximum height of the semidrying surrounding light-reflecting frame relative to the top surface of the substrate body is between 0.3 mm and 0.7 mm, the width of the bottom side of the semidrying surrounding light-reflecting frame is between 1.5 mm and 3 mm, the thixotropic index of the semidrying surrounding light-reflecting frame is between 4 and 6, and the semidrying surrounding light-reflecting frame is formed by mixing inorganic additive with white thermohardening colloid;

wherein the viscosity of the package colloid body is 900±200 cps (centipoises).

7. The method of claim 6 , wherein the semidrying surrounding light-reflecting frame has a convex junction portion or a concave junction portion formed on the top surface of the semidrying surrounding light-reflecting frame.

8. The method of claim 6 , wherein the semidrying surrounding light-reflecting frame is annularly extended from an initial point to a terminal point, and the position of the initial point and the position of the terminal point are substantially overlapping.

9. The method of claim 6 , wherein the substrate unit includes a plurality of positive pads disposed on the top surface of the substrate body and a plurality of negative pads disposed on the top surface of the substrate body, wherein each light-emitting chip has a positive electrode and a negative electrode, the positive electrode of each light-emitting chip corresponds to at least two of the positive pads, and the negative electrode of each light -emitting chip corresponds to at least two of the negative pads.

10. The method of claim 9 , wherein the positive electrode of each light-emitting chip is electrically connected to one of the two corresponding positive pads, and the negative electrode of each light-emitting chip is electrically connected to one of the two corresponding negative pads.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 31, 2015
From: CHUNG, CHIA-TIN; WU, FANG-KUEI
To: PARAGON SEMICONDUCTOR LIGHTING TECHNOLOGY CO., LTD.
Reel/Frame 036233/0625 →
Priority Claims (1)
TW 98122751 A · Jul 6, 2009 · national
Continuity (3)
Division 13633877 · Oct 3, 2012
Continuation In Part 12557462 · Sep 10, 2009
Related Publication 20150340352A1 · Nov 26, 2015