Low power tissue sealing device and method

1. A surgical system for fusing tissue, the system comprising:

an electrosurgical generator capable of delivering electrosurgical power;

a surgical instrument electrically connected to the electrosurgical generator and adapted to transfer the electrosurgical power from the electrosurgical generator to a distal end of the surgical instrument; and

a power control circuit for controlling the delivery of radio frequency energy to the tissue in contact with the distal end of the surgical instrument; wherein the surgical system is configured to:

deliver the radio frequency energy at a non-pulsing power to the tissue for a period of time of 3 seconds or less, the non-pulsing power having no less than 7 Watts and no more than 35 Watts, the non-pulsing power further causing the tissue to begin to desiccate and to fuse within the period of time.

2. The surgical system of claim 1 , wherein the radio frequency energy is delivered to the tissue with a current density below 0.12 Amps per square millimeter.

3. The surgical system of claim 1 , wherein the surgical system is configured to:

calculate an impedance of the tissue being fused; and

limit the flow of non-pulsing power when the impedance of the tissue being fused reaches a set impedance threshold within the period of time.

4. The surgical system of claim 1 , wherein the surgical system is configured to:

calculate an impedance of the tissue being fused during the period of time; and

terminate the flow of the non-pulsing power when the impedance of the tissue being fused reaches a predetermined level.

5. The surgical system of claim 1 , wherein the distal end of the surgical instrument has a pair of end effectors, each end effector of the pair of end effectors having a contacting surface area of less than 22 square millimeters.

6. The surgical system of claim 5 , wherein the contacting surface area is between 15 and 22 square millimeters.

7. The surgical system of claim 1 , wherein the non-pulsing power has an output current of-between 0.2 and 1.75 Amperes RMS.

8. The surgical system of claim 1 , wherein the non-pulsing power has an output current of-between 0.75 and 1.00 Amperes RMS.

9. The surgical system of claim 1 , wherein the non-pulsing power has an output voltage of between 5 and 135 Volts RMS.

10. The surgical system of claim 1 , wherein the non-pulsing power has an output voltage of between 70 and 90 Volts RMS.

11. The surgical system of claim 1 , wherein the distal end of the surgical instrument has a pair of end effectors adapted to apply between 25 and 125 lb/in 2 of pressure to the tissue being fused.

12. The surgical system of claim 1 , wherein the non-pulsing power further causes the tissue to fuse to successfully withstand a burst test of 360 mm Hg or more.

13. A power control system for delivering radio frequency energy to a surgical instrument, the power control system comprising:

a power supply for delivering an output voltage and an output current to a distal end of the surgical instrument;

a sensing circuit for detecting parameters indicative of an impedance of a tissue portion being fused;

a power sequencing module for automatically sequencing an electrosurgical power delivered to the surgical instrument;

wherein the power sequencing module is adapted to:

apply non-pulsing power of no less than 7 Watts and no more than 35 Watts to the tissue portion for a period of time of 3 seconds or less, wherein the period of time is measured from beginning application of the non-pulsing power through the beginning of a desiccation of the tissue portion and through a drying out and the fusing of the tissue portion.

14. The power control system of claim 13 , wherein the power sequencing module is adapted to terminate the flow of the non-pulsing power to the tissue portion being fused when the impedance of the tissue being fused reaches 150 ohms or more.

15. The power control system of claim 13 , wherein the power sequencing module is further adapted to calculate an impedance of the tissue portion being fused through the impedance sensing circuit during the period of time; and

limit the flow of the non-pulsing

power to the tissue portion being fused by between 60 and 80% when the impedance of the tissue portion being fused reaches a set impedance threshold within the period of time.

16. The power control system of claim 13 , wherein the power sequencing module is further adapted to reduce the non-pulsing power to the tissue portion being fused for a predetermined length of time prior to terminating the flow of the non-pulsing power to the tissue portion being fused.

17. The power control system of claim 13 , wherein the power sequencing module is further adapted to calculate the impedance of the tissue portion being fused through the sensing circuit during the period of time; and

terminating the flow of the non-pulsing power to the tissue portion being fused when the impedance of the tissue portion being fused reaches a predetermined level.

18. The power control system of claim 13 , wherein the power sequencing module is further adapted to:

hold the non-pulsing power to 35 Watts; and

limit the output voltage to a maximum of between 70 and 85 Volts.

19. The surgical system of claim 13 , wherein the power sequencing module is adapted to fuse the tissue to successfully withstand a burst test of 360 mm Hg or more.

20. A surgical system for fusing tissue, the surgical system comprising:

an electrosurgical generator capable of delivering electrosurgical power;

a surgical instrument electrically connected to the electrosurgical generator and adapted to transfer electrosurgical power from the electrosurgical generator to a distal end of the surgical instrument; and

a power control circuit for controlling the delivery of radio frequency energy to the tissue through the distal end of the surgical instrument; wherein the surgical system is configured to

deliver a radio frequency energy to the tissue, the radio frequency energy having a non-pulsed power having an output current and an output voltage; and

apply the non-pulsed power to the tissue for a period of time while the non-pulsed power is held at between 7 Watts and 35 Watts, while allowing the output current and the output voltage to fluctuate, wherein the period of time is measured from beginning the application of the non-pulsed power through fusing of the tissue, and the non-pulsed power causes the tissue to begin to desiccate within the period of time, wherein the period of time is 3 seconds or less.

21. The surgical system of claim 20 , wherein the surgical instrument has a pair of end effectors, each end effector of the pair of end effectors having a contacting surface area of less than 22 square millimeters.

22. The surgical system of claim 20 , wherein the surgical system is configured to:

calculate an impedance of the tissue being fused;

limit the flow of the non-pulsed power when the impedance of the tissue being fused reaches a set impedance threshold; and

terminate the flow of the non-pulsed power when the impedance of the tissue being fused reaches a predetermined level indicative that the tissue being fused is desiccated.

23. The surgical system of claim 20 , wherein the surgical system is configured to:

limit the output voltage to a maximum of between 70 and 85 Volts.

24. The surgical system of claim 20 , wherein the surgical system is configured to apply the non-pulsed power to fuse the tissue to successfully withstand a burst test of 360 mm Hg or more.

25. A method of fusing tissue, the method comprising:

providing a surgical system having an electrosurgical generator and a surgical instrument electrically connected to the electrosurgical generator and adapted to transfer electrosurgical power from the electrosurgical generator to a distal end of the surgical instrument;

delivering a radio frequency energy to the tissue, the radio frequency energy having a non-pulsed power having an output current and an output voltage; and

applying the non-pulsed power to the tissue for a period of time while the non-pulsed power is held at between 7 Watts and 35 Watts, while allowing the output current and the output voltage to fluctuate, wherein the period of time is measured from the beginning of the application of the non-pulsed power and continues through fusing of the tissue, and the non-pulsed power causes the tissue to begin to desiccate within the period of time, wherein the period of time is 3 seconds or less.

26. The method of claim 25 , further comprising:

limiting the output voltage to a maximum of between 70 and 85 Volts.

27. The method of claim 25 , further comprising:

fusing the tissue to successfully withstand a burst test of 360 mm Hg or more.

28. The method of claim 25 , further comprising:

terminating the flow of the non-pulsed power to the tissue being fused when an impedance of the tissue being fused reaches 150 ohms or more.

29. The method of claim 25 , further comprising:

terminating the flow of non-pulsed power when an impedance of the tissue being fused reaches a predetermined level indicative that the tissue being fused is desiccated.

30. The method of claim 25 , further comprising at least one of:

applying pressure to the tissue sufficient to compress the tissue to less than or equal to 0.127 millimeters; or

applying pressure of between 65 and 110 lb/in 2 to compress the tissue between a pair of end effectors on the surgical instrument.