IP Library Granted Patent US 9,887,601
Granted Patent B2
US 9,887,601 · App. 14/845,512 · Granted Feb 6, 2018

Stator of rotary electric machine

Inventor: Kiyonobu Mizoue (Wako, JP)
Assignee: HONDA MOTOR CO., LTD.
H02K3/522H02K2203/06H02K2203/12
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Quick Facts
Patent No.
US 9,887,601
App. No.
14/845,512
Granted
Feb 6, 2018
Kind
B2
Abstract

First convexities and second convexities are formed in opposing first wall surfaces and second wall surfaces of lead wire end portion holding grooves, and in holding coil ends that are housed in the lead wire end portion holding grooves with the first convexities and the second convexities, the first convexities and the second convexities are formed at positions that are offset with respect to each other in a circumferential direction and one end portions of the coil ends of the same phase that are connection portions are drawn out towards an outer diameter side from between the first convexities and the second convexities.

Claims (38)

1. A stator of a rotary electric machine, comprising:

a plurality of teeth that are disposed in a circumferential direction;

coils of a plurality of phases that are wound around the teeth; and

at least two or more coils of a same phase among the coils of the plurality of phases being connected in parallel with respect to each other, the coils including coil winding portions that are wound around the teeth, coil ends that are drawn out from the coil winding portions and that are drawn around in the circumferential direction, and connection portions that are each a connection of one end portions of the coils of the same phase among the coils of the plurality of phases, wherein

an insulating member in which a groove portion that is open to at least an outer diameter side and that is formed with a first wall surface and a second wall surface that oppose each other are provided in each of the teeth,

each of the coil ends is housed in a corresponding groove portion,

a first convexity that protrudes towards a second wall surface side is formed on the first wall surface,

a second convexity that protrudes towards a first wall surface side is formed on the second wall surface,

the first convexity and the second convexity are formed at offset positions with respect to each other in the circumferential direction, and

each of the connection portions is drawn out towards the outer diameter side from between the corresponding first convexity and second convexity.

2. The stator of a rotary electric machine according to claim 1 , wherein

each of the coils includes a neutral point connection portion in which other end portions of the coil ends of the coils of the plurality of phases are connected to each other, and

an interval between the first convexity and the second convexity is larger than a width of the neutral point connection portion.

3. The stator of a rotary electric machine according to claim 1 , wherein

the first convexity and the second convexity in which the connection portion is drawn out towards the outer diameter side are the first convexity and the second convexity that are formed in a single piece of the insulating member.

4. The stator of a rotary electric machine according to claim 1 , wherein

the first convexity and the second convexity in which the connection portion is drawn out towards the outer diameter side are the first convexity of one of adjoining insulating members and the second convexity of the other one of the adjoining insulating members, respectively.

5. The stator of a rotary electric machine according to claim 1 , comprising

a first plurality of coil end holding groove portions house coil ends; and

a second plurality of coil end holding groove portions house coil ends;

wherein the second plurality of coil end holding groove portions have widths in a radial direction that are smaller than widths in the radial direction of the first plurality of coil end holding groove portions.

6. The stator of a rotary electric machine according to claim 1 , further comprising a first concavity formed on the second wall surface so as to face the groove portions, wherein facing the groove portions, the first convexity formed on the first wall surface so as to oppose the first concavity.

7. The stator of a rotary electric machine according to claim 6 , further comprising a second concavity formed on the first wall surface so as to face the groove portions, wherein facing the groove portions, the second convexity formed on the second wall surface so as to oppose the second concavity.

8. The stator of a rotary electric machine according to claim 7 , wherein a plurality of first concavities are formed on the second wall surface; a plurality of first convexities are formed on the first wall surface; a plurality of second concavities are formed on the first wall surface; and a plurality of second convexities are formed on the second wall surface.

9. The stator of a rotary electric machine according to claim 8 , wherein the plurality of second concavities formed on the first wall surface and the plurality of first convexities formed on the first wall surface are provided alternatively in the circumferential direction, the plurality of first concavities formed on the second wall surface and the plurality of second convexities formed on the second wall surface are provided alternatively in the circumferential direction, such that wavy-shapes within the grove portions are formed.

10. The stator of a rotary electric machine according to claim 8 , wherein the coil ends are deformed along the concavities and the convexities.

11. The stator of a rotary electric machine according to claim 9 , wherein the coil ends are housed in a wavy manner within the grove portions.

12. The stator of a rotary electric machine according to claim 1 , wherein the insulating member comprises a guide portion, having a width in the circumferential direction.

13. The stator of a rotary electric machine according to claim 12 , wherein the first convexities and the second convexities are disposed in the guide portion width.

14. The stator of a rotary electric machine according to claim 1 , wherein

a plurality of first convexities are formed on the first wall surface and a plurality of second convexities are formed on the second wall surface;

each of the coils includes a neutral point connection portion in which other end portions of the coil ends of the coils of the plurality of phases are connected to each other, and

widths between apexes of the plurality of first convexities and apexes of the plurality of second convexities are larger than a width of the neutral point connection portion.

15. A rotary electric machine, comprising:

a rotor; and

the stator according to claim 1 .

16. The rotary electric machine according to claim 15 , wherein the rotary electric machine is an electric motor.

17. The rotary electric machine according to claim 15 , wherein the rotary electric machine is a dynamo.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 4, 2015
From: MIZOUE, KIYONOBU
To: HONDA MOTOR CO., LTD
Reel/Frame 036494/0057 →
Priority Claims (1)
JP 2014-182339 · Sep 8, 2014 · national
Continuity (1)
Related Publication 20160072351A1 · Mar 10, 2016