Method for electro-hydraulic forming
One or more electro-hydraulic forming tools are operated by a press and provide formed parts to a trimming operation. A locking mechanism holds the die against the chamber during the electro-hydraulic forming (EHF) discharge. The lock may be a pin or clamp. One method of manufacturing an article includes providing three EHF tools that feed a single trimming press on a line. An alternative embodiment discloses a single EHF tool that supplies parts on a production line to an electro-hydraulic (EH) trimming tool. An electro-hydraulic pulse generator may be used to provide a stored charge to the EHF tool and the EH trimming tool.
1. A method of manufacturing an article with a plurality of electro-hydraulic forming (EHF) tools comprising:
clamping a blank separately onto each one of a plurality EHF tools in a progressive sequence; and
switching a connection to a single pulse generator;
discharging each of the plurality of EHF tools to sequentially form a plurality of shaped parts; and
trimming the plurality of shaped parts sequentially in a single, separate trim press.
2. The method of claim 1 wherein the plurality of EHF tools include three EHF tools and three one-sided dies that are operated by three presses, wherein the progressive sequence further comprises operating the presses in a repeating order.
3. The method of claim 2 wherein a cycle time for the trim press is about one-third of a cycle time for each press.
4. The method of claim 1 wherein a cycle time for the trim press is about equal to a multiplication of a cycle time for each press and the reciprocal of the number of the plurality of presses.
5. The method of claim 1 further comprises:
filling a chamber defined by each of the EHF tools with water;
evacuating air from each of the EHF tools prior to the discharging step; and
draining the water from each of the EHF tools.
6. The method of claim 5 wherein the time required for the clamping step, the filling step, the evacuating step, the discharging step and the draining step is a multiple of the time required for trimming the shaped parts in the trim press that corresponds to the number of EHF tools.
7. The method of claim 1 wherein the discharging step further comprises multiple discharges of each of the EHF tools to complete forming the part shape.