IP Library Granted Patent US 9,991,841
Granted Patent B2
US 9,991,841 · App. 14/864,630 · Granted Jun 5, 2018

Self-cleaning solar power system

Inventors: Devin Cameron Castellucci (Woodland, CA); Marc Grossman (Davis, CA); Erik Cummins (Sacramento, CA); Juan Sanchez-Garcia (Woodland, CA); Cedric Jeanty (Davis, CA); Benjamin Allen Meeder (Davis, CA)
Assignee: SunPower Corporation
H02S40/10B08B3/10H02S20/32
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Quick Facts
Patent No.
US 9,991,841
App. No.
14/864,630
Granted
Jun 5, 2018
Kind
B2
Abstract

A photovoltaic (PV) module cleaning system can include a robotic cleaning device and a support system. The support system can be configured to provide a metered fill to the robotic cleaning device.

Claims (39)

1. A self-cleaning solar energy system comprising:

a plurality of rows of sun-tracking, solar energy collection devices, each row comprising a plurality of solar energy devices having optical surfaces aligned with each other;

a self-propelled cleaning mechanism comprising:

a drive system configured to propel the cleaning mechanism across the optical surfaces,

at least one cleaning member configured to remove debris from the optical surfaces as the cleaning mechanism moves across the optical surfaces,

a liquid reservoir,

a liquid output port connected to the liquid reservoir and configured to discharge liquid from the reservoir toward the optical surfaces as the cleaning mechanism moves across the optical surfaces, and

a power supply connected to the drive system and configured to supply power to the drive system;

a conveyor extending proximate to ends of the plurality of rows, the conveyor comprising a conveyor drive configured to move the cleaning mechanism proximate to the ends of each of the plurality of rows;

a cleaning mechanism receiver positioned along the conveyor and including a receiver assembly configured to be adjustable in height and angle relative to at least one of the plurality of rows in order to receive the cleaning mechanism from the conveyor on an upper surface thereof; and

a controller connected to the conveyor drive and configured to control the conveyor drive to move the cleaning mechanism from the cleaning mechanism receiver and into alignment with the ends of each of the rows.

2. The self-cleaning solar energy system according to claim 1 , wherein the cleaning mechanism receiver comprises a liquid refilling mechanism including a liquid discharge port configured to discharge liquid into the liquid reservoir when the cleaning mechanism is positioned on the cleaning mechanism receiver.

3. The self-cleaning solar energy system according to claim 2 , wherein the liquid reservoir comprises a liquid refill port connected to the liquid reservoir, and wherein the liquid discharge port is configured to engage with the liquid refill port.

4. The self-cleaning solar energy system according to claim 3 , wherein liquid refilling mechanism comprises at least one of a valve mechanism and a pump fluidically connected to the liquid discharge port, the controller being connected to the at least one of the valve and the pump and configured to control operation of the at least one of the valve mechanism and pump between an idle state in which no liquid is discharged from the liquid discharge port and a refill state in which liquid flows through the liquid discharge port.

5. The self-cleaning solar energy system according to claim 1 , wherein the power supply comprises a rechargeable power supply, wherein the cleaning mechanism receiver comprises a recharger mechanism comprising a recharging connector configured to connect to and recharge the rechargeable power supply.

6. The self-cleaning solar energy system according to claim 5 , wherein the rechargeable power supply comprises a power input connector configured to engage with the recharging connector.

7. The self-cleaning solar energy system according to claim 6 , wherein the recharger mechanism is connected to the controller, and the controller is configured to determine an amount of remaining power in the rechargeable power supply and to move the cleaning mechanism to the recharger mechanism if the rechargeable power supply has less power than necessary to twice traverse an entire length of one of the rows.

8. The self-cleaning solar energy system according to claim 7 , wherein the controller is configured to determine the amount of power remaining by at least one of counting a number of rows the cleaning mechanism has cleaned, timing how long the cleaning mechanism has been away from the recharger mechanism, and wireless communication with the cleaning mechanism.

9. The self-cleaning solar energy system according to claim 1 , wherein the cleaning mechanism receiver comprises a support assembly configured to travel along the conveyor and configured to support the receiver assembly.

10. A cleaning system for a solar energy system comprising:

a conveyor extending proximate to ends of a plurality of rows of sun-tracking, solar energy collection devices, each row comprising a plurality of solar energy devices having optical surfaces aligned with each other, the conveyor comprising a conveyor drive configured to move a self-propelled cleaning mechanism proximate to the ends of each of the plurality of rows a plurality of rows;

the self-propelled cleaning mechanism comprising:

a drive system configured to propel the cleaning mechanism across the optical surfaces,

at least one cleaning member configured to remove debris from the optical surfaces as the cleaning mechanism moves across the optical surfaces,

a liquid reservoir,

a liquid output port connected to the liquid reservoir and positioned to discharge liquid from the reservoir toward the optical surfaces as the cleaning mechanism moves across the optical surfaces, and

a power supply connected to the drive system and supplying power to the drive system;

a cleaning mechanism receiver positioned along the conveyor and including an upper platform configured to be adjustable in height and angle relative to at least one of the plurality of rows in order to receive and support the cleaning mechanism on an upper surface thereof; and

a controller connected to the conveyor drive and configured to control the conveyor drive to move the cleaning mechanism from the cleaning mechanism receiver and into alignment with the ends of each of the rows.

11. The cleaning system for a solar energy system according to claim 9 , wherein the conveyor comprises a cleaning mechanism receiving stage engaged with the conveyor such that the conveyor drive can move the cleaning mechanism receiving stage into alignment with each of the plurality of rows.

12. The cleaning system for a solar energy system according to claim 11 , wherein the cleaning mechanism receiving stage comprises at least one alignment sensor configured to detect alignment of the cleaning mechanism receiving stage and at least one solar energy device of each of the plurality of rows and to output a signal indicative of alignment.

13. The cleaning system for a solar energy system according to claim 12 , wherein the alignment sensor is connected to the controller, the controller being configured to signal the cleaning mechanism to initiate movement from the cleaning mechanism receiving stage onto an adjacent optical surface of one of the plurality of rows only after receiving a signal from the alignment sensor indicating that the cleaning mechanism receiving stage is aligned with the optical surface.

14. The cleaning system for a solar energy system according to claim 11 , wherein the controller is configured to drive the conveyor to move the cleaning mechanism receiving stage in a reciprocating manner, alternating between aligning the cleaning mechanism receiving stage with one of the plurality of rows and a parking location.

15. A method of cleaning a solar power system, the method comprising:

conveying, with a conveyor, a self-propelled cleaning mechanism disposed on an upper surface of a receiver assembly of a cleaning mechanism receiver to a first row of a plurality of rows of solar energy collection devices, the receiver assembly being configured to be adjustable in height and angle relative to the first row of the plurality of rows of solar energy collection devices;

detecting when the self-propelled cleaning mechanism is aligned with the first row;

propelling the cleaning mechanism, after detecting alignment of the self-propelled cleaning mechanism and the first row, from the cleaning mechanism receiver onto the first row;

cleaning the first row with the cleaning mechanism; and

receiving at the upper surface of the receiver assembly of the cleaning mechanism receiver by operation of the conveyor after the cleaning step.

Assignments (7)
CORRECTIVE ASSIGNMENT TO CORRECT THE SPELLING OF THE ASSIGNEE AND EXECUTION DATE PREVIOUSLY RECORDED ON REEL 055517 FRAME 0778. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 14, 2021
From: NORTHSTAR ENERGY MANAGEMENT, LLC
To: NOVASOURCE POWER OPCO, INC.
Reel/Frame 056589/0334 →
RELEASE Recorded Apr 1, 2021
From: BANK OF MONTREAL, AS ADMINISTRATIVE AGENT
To: NORTHSTAR ENERGY MANAGEMENT, LLC
Reel/Frame 055804/0607 →
SECURITY AGREEMENT Recorded Apr 1, 2021
From: NORTHSTAR ENERGY MANAGEMENT, LLC
To: ROYAL BANK OF CANADA
Reel/Frame 055804/0685 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2021
From: NORTHSTAR ENERGY MANAGEMENT LLC
To: NOVOSOURCE POWER OPCO, INC.
Reel/Frame 055517/0778 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2021
From: SUNPOWER CORPORATION
To: NORTHSTAR ENERGY MANAGEMENT
Reel/Frame 055517/0620 →
SECURITY AGREEMENT Recorded May 14, 2020
From: NORTHSTAR ENERGY MANAGEMENT, LLC
To: BANK OF MONTREAL, AS AGENT
Reel/Frame 052666/0533 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 6, 2015
From: CASTELLUCCI, DEVIN CAMERON; GROSSMAN, MARC; CUMMINS, ERIK; SANCHEZ-GARCIA, JUAN; JEANTY, CEDRIC; MEEDER, BENJAMIN ALLEN
To: SUNPOWER CORPORATION
Reel/Frame 036982/0102 →
Continuity (1)
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