IP Library Granted Patent US 9,788,405
Granted Patent B2
US 9,788,405 · App. 14/882,878 · Granted Oct 10, 2017

RF power delivery with approximated saw tooth wave pulsing

Inventors: Katsumasa Kawasaki (San Jose, CA); Sergio Fukuda Shoji (San Jose, CA); Justin Phi (Milpitas, CA); Daisuke Shimizu (Milpitas, CA)
Assignee: APPLIED MATERIALS, INC.
H05H1/46H01J37/32146H01J37/32174H01J37/32183H01L21/3065
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,788,405
App. No.
14/882,878
Granted
Oct 10, 2017
Kind
B2
Abstract

Methods of operating a plasma enhanced substrate processing system using multi-level pulsed RF power are provided herein. In some embodiments, a method of operating a plasma enhanced substrate processing system using multi-level pulsed RF power includes providing a first multi-level RF power waveform to a process chamber, the first multi-level RF power waveform having at least a first power level during a first pulse duration, a second power level during a second pulse duration, and a third power level during a third pulse duration, and providing, after a first delay period, a second multi-level RF power waveform to the process chamber, the second multi-level RF power waveform having at least a first power level during a first pulse duration, a second power level during a second pulse duration, and a third power level during a third pulse duration.

Claims (29)

1. A method of operating a plasma enhanced substrate processing system using multi-level pulsed RF power, comprising:

providing, from a first RF generator to a ceiling of a process chamber, a first multi-level RF power waveform to the process chamber, the first multi-level RF power waveform having at least a first power level during a first pulse duration, a second power level during a second pulse duration, and a third power level during a third pulse duration, wherein the first, second and third power levels of the first multi-level RF power waveform are different from each other;

providing, from a second RF generator to a substrate support included in the process chamber and after a first delay period, a second multi-level RF power waveform to the process chamber, the second multi-level RF power waveform having at least a first power level during a first pulse duration, a second power level during a second pulse duration, and a third power level during a third pulse duration, wherein the first, second and third power levels of the second multi-level RF power waveform are different from each other; and

providing, from a third RF generator to the substrate support included in the process chamber and after a second delay period, a third multi-level RF power waveform to the process chamber, the third multi-level RF power waveform having at least a first power level during a first pulse duration, a second power level during a second pulse duration, and a third power level during a third pulse duration, wherein the first, second and third power levels of the third multi-level RF power waveform are different from each other.

2. The method of claim 1 , wherein the first multi-level RF power waveform and the second multi-level RF power waveform are synchronized.

3. The method of claim 1 , wherein the first power level of the first multi-level RF power waveform is a high power level, the second power level of the first multi-level RF power waveform is a low power level that is lower than the first power level of the first multi-level RF power waveform, and the third power level of the first multi-level RF power waveform is a zero power level.

4. The method of claim 3 , wherein the first power level of the second multi-level RF power waveform is a high power level, the second power level of the second multi-level RF power waveform is a low power level that is lower than the first power level of the second multi-level RF power waveform, and the third power level of the second multi-level RF power waveform is a zero power level.

5. The method of claim 1 , wherein the first multi-level RF power waveform and the third multi-level RF power waveform are synchronized.

6. The method of claim 1 , wherein the first multi-level RF power waveform, the second multi-level RF power waveform, and the third multi-level RF power waveform are synchronized.

7. The method of claim 1 , wherein one of the first, second and third power levels of each of the first, second, and third multi-level RF power waveforms is a zero power level.

8. The method of claim 1 , wherein a duration of time that each of the first, second and third power levels of the first multi-level RF power waveform are applied are different from each other.

9. The method of claim 1 , wherein a duration of time that each of the first, second and third power levels of the second multi-level RF power waveform are applied are different from each other.

10. The method of claim 1 , wherein a duration of time that each of the first, second and third power levels of the third multi-level RF power waveform are applied are different from each other.

11. The method of claim 1 , wherein first multi-level RF power waveform is a source RF signal, and the second and third multi-level RF power waveforms are RF bias signals.

12. The method of claim 1 , wherein the first delay period is between about 10 μs to about 1 ms.

13. The method of claim 1 , wherein the second delay period is between about 10 μs to about 1 ms.

14. A non-transitory computer readable medium having instructions stored thereon that, when executed, cause a method of operating a plasma enhanced substrate processing system using multi-level pulsed RF power to be performed, the method comprising:

providing, from a first RF generator to a ceiling of a process chamber, a first multi-level RF power waveform to the process chamber, the first multi-level RF power waveform having at least a first power level during a first pulse duration, a second power level during a second pulse duration, and a third power level during a third pulse duration, wherein the first, second and third power levels of the first multi-level RF power waveform are different from each other;

providing, from a second RF generator to a substrate support included in the process chamber and after a first delay period, a second multi-level RF power waveform to the process chamber, the second multi-level RF power waveform having at least a first power level during a first pulse duration, a second power level during a second pulse duration, and a third power level during a third pulse duration, wherein the first, second and third power levels of the second multi-level RF power waveform are different from each other; and

providing, from a third RF generator to the substrate support included in the process chamber and after a second delay period, a third multi-level RF power waveform to the process chamber, the third multi-level RF power waveform having at least a first power level during a first pulse duration, a second power level during a second pulse duration, and a third power level during a third pulse duration, wherein the first, second and third power levels of the third multi-level RF power waveform are different from each other.

15. The non-transitory computer readable medium of claim 14 , wherein one of the first, second and third power levels of each of the first, second, and third multi-level RF power waveforms is a zero power level.

16. A plasma enhanced substrate processing system comprising:

a first RF generator configured to provide a first multi-level RF power waveform to a ceiling of a process chamber, the first multi-level RF power waveform having at least a first power level during a first pulse duration, a second power level during a second pulse duration, and a third power level during a third pulse duration, wherein the first, second and third power levels of the first multi-level RF power waveform are different from each other;

a second RF generator configured to provide, after a first delay period, a second multi-level RF power waveform to a substrate support included in the process chamber, the second multi-level RF power waveform having at least a first power level during a first pulse duration, a second power level during a second pulse duration, and a third power level during a third pulse duration, wherein the first, second and third power levels of the second multi-level RF power waveform are different from each other; and

a third RF generator configured to provide, after a second delay period, a third multi-level RF power waveform to the substrate support included in the process chamber, the third multi-level RF power waveform having at least a first power level during a first pulse duration, a second power level during a second pulse duration, and a third power level during a third pulse duration, wherein the first, second and third power levels of the third multi-level RF power waveform are different from each other.

17. The plasma enhanced substrate processing system of claim 16 , wherein one of the first, second and third power levels of each of the first, second, and third multi-level RF power waveforms is a zero power level.

18. The method of claim 1 , wherein the first multi-level RF power waveform is provided at a VHF frequency of between about 60 MHz to about 162 MHz, wherein the first power level of the first pulse duration of the first multi-level RF power waveform is between about 200 watts to about 5.0 KW, wherein the value of the second power level of the first multi-level RF power waveform is between about 25% to about 75% of the first power level, and wherein the third power level of the first multi-level RF power waveform is between about 25% to about 75% of the second power level.

19. The method of claim 18 , wherein the second multi-level RF power waveform is provided at a VHF frequency of between about 60 MHz to about 162 MHz, wherein the first power level of the first pulse duration of the second multi-level RF power waveform is between about 200 watts to about 5.0 KW, wherein the value of the second power level of the second multi-level RF power waveform is between about 25% to about 75% of the first power level, and wherein the third power level of the second multi-level RE power waveform is between about 25% to about 75% of the second power level.

20. The method of claim 19 , wherein the third multi-level RF power waveform is provided at a VHF frequency of between about 60 MHz to about 162 MHz, wherein the first power level of the first pulse duration of the third multi-level RF power waveform is between about 200 watts to about 5.0 KW, wherein the value of the second power level of the third multi-level RF power waveform is between about 25% to about 75% of the first power level, and wherein the third power level of the third multi-level RF power waveform is between about 25% to about 75% of the second power level.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 3, 2015
From: KAWASAKI, KATSUMASA; SHOJI, SERGIO FUKUDA; PHI, JUSTIN; SHIMIZU, DAISUKE
To: APPLIED MATERIALS, INC.
Reel/Frame 036948/0280 →
Continuity (2)
Provisional Application 62236877 · Oct 3, 2015
Related Publication 20170099722A1 · Apr 6, 2017