IP Library Granted Patent US 9,548,428
Granted Patent B2
US 9,548,428 · App. 14/886,017 · Granted Jan 17, 2017

Light-emitting diode and fabrication method thereof

Inventors: Cuicui Sheng (Xiamen, CN); Shuying Qiu (Xiamen, CN); Chaoyu Wu (Xiamen, CN); Ching-Shan Tao (Xiamen, CN); Wenbi Cai (Xiamen, CN)
Assignee: XIAMEN SANAN OPTOELECTRONICS TECHNOLOGY CO., LTD.
H01L33/46H01L25/0753H01L33/0062H01L33/10H01L33/20H01L33/60H01L33/0079H01L2924/0002H01L2933/0025H01L2933/0058
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Quick Facts
Patent No.
US 9,548,428
App. No.
14/886,017
Granted
Jan 17, 2017
Kind
B2
Abstract

A light emitting diode includes: a substrate of front and back main surfaces; a V-shaped groove, which has a reflecting surface, formed over front surface of the conductive substrate; a light-emitting epitaxial layer, the margin of which has its vertical projection between the bottom and the inner margin of the V-shaped groove, formed over the substrate, so that light emitted from the light-emitting epitaxial layer margin is incident to the mirror surface of the V-shaped groove and emits outwards. This structure can effectively improve extraction efficiency of device and control path of light at peripheral region of the light-emitting epitaxial layer.

Claims (34)

1. A method of fabricating a light-emitting diode, the method comprising:

forming a light-emitting epitaxial layer over a substrate; and

forming at least one V-shaped groove having a reflecting surface over the substrate;

wherein a vertical projection of a peripheral region of the light-emitting epitaxial layer margin is between a bottom and an inner side portion of the V-shaped groove such that light emitted from the light-emitting epitaxial layer margin is incident upon the reflecting surface of the V-shaped groove structure and reflected outwards.

2. The method of claim 1 , wherein the V-shaped groove is formed at a front surface of the substrate, and wherein said projection is formed by coupling the light-emitting epitaxial layer to the substrate.

3. The method of claim 2 , wherein an angle between two side walls of the V-shaped groove is about 90 degrees such that light emitted at a vertical direction is reflected by the V-shaped groove and emits vertically after a parallel displacement outwards.

4. The method of claim 2 , wherein an angle between two side walls of the V-shaped groove formed is an obtuse angle such that light emitted at a vertical direction is reflected by the V-shaped groove and emits outwards, thereby expanding a light emitting angle.

5. The method of claim 2 , further comprising forming a reflecting structure between the light-emitting epitaxial layer and the substrate, wherein a vertical projection of the reflecting structure is at an inner side of the V-shaped groove.

6. A light-emitting diode formed using a method comprising:

forming a light-emitting epitaxial layer over a substrate; and

forming at least one V-shaped groove having a reflecting surface over the substrate;

wherein a vertical projection of a peripheral region of the light-emitting epitaxial layer margin is between a bottom and an inner side portion of the V-shaped groove such that light emitted from the light-emitting epitaxial layer margin is incident upon the reflecting surface of the V-shaped groove structure and reflected outwards,

the light-emitting diode comprising:

the substrate having front and back main surfaces, and the at least one V-shaped groove having the reflecting surface formed over the front main surface of the substrate;

the light-emitting epitaxial layer over the substrate, wherein the peripheral region of the light-emitting epitaxial layer has the vertical projection between a bottom and an inner portion of the V-shaped groove, such that light emitted from the light-emitting epitaxial layer peripheral region is incident upon the reflecting surface of the V-shaped groove and reflected outwards.

7. The light-emitting diode of claim 6 , wherein an optical path of the light emitted from the peripheral region of the light-emitting epitaxial layer is adjusted by the V-shaped groove.

8. The light-emitting diode of claim 7 , wherein an angle between two side walls of the V-shaped groove is about 90 degrees such that light emitted at a vertical direction is reflected by the V-shaped groove and emits vertically after a parallel displacement outwards.

9. The light-emitting diode of claim 8 , wherein: the V-shaped groove has a depth of about 5-20 μm.

10. The light-emitting diode of claim 7 wherein an angle between two side walls of the V-shaped groove is an obtuse angle such that light emitted at a vertical direction is reflected by the V-shaped groove and emits outwards, thereby expanding a light emitting angle.

11. The light-emitting diode of claim 6 , wherein a reflecting structure is formed between the substrate and the light-emitting epitaxial layer, and wherein a vertical projection of the reflecting structure is at an inner side of the V-shaped groove.

12. The light-emitting diode of claim 11 , wherein the reflecting structure is an omni-directional reflector comprising a low-refractivity dielectric layer and a metal reflecting layer.

13. A light-emitting system comprising a plurality of LEDs, wherein each LED is formed using a method comprising:

forming a light-emitting epitaxial layer over a substrate; and

forming at least one V-shaped groove having a reflecting surface over the substrate;

wherein a vertical projection of a peripheral region of the light-emitting epitaxial layer margin is between a bottom and an inner side portion of the V-shaped groove such that light emitted from the light-emitting epitaxial layer margin is incident upon the reflecting surface of the V-shaped groove structure and reflected outwards,

the LED comprising:

the substrate having front and back main surfaces, and the at least one V-shaped groove having the reflecting surface formed over the front main surface of the substrate;

the light-emitting epitaxial layer over the substrate, wherein the peripheral region of the light-emitting epitaxial layer has the vertical projection between a bottom and an inner portion of the V-shaped groove, such that light emitted from the light-emitting epitaxial layer peripheral region is incident upon the reflecting surface of the V-shaped groove and reflected outwards.

14. The system of claim 13 , wherein an optical path of the light emitted from the peripheral region of the light-emitting epitaxial layer is adjusted by the V-shaped groove.

15. The system of claim 14 , wherein an angle between two side walls of the V-shaped groove is about 90 degrees such that light emitted at a vertical direction is reflected by the V-shaped groove and emits vertically after a parallel displacement outwards.

16. The system of claim 15 , wherein: the V-shaped groove has a depth of about 5-20 μm.

17. The system of claim 13 wherein an angle between two side walls of the V-shaped groove is an obtuse angle such that light emitted at a vertical direction is reflected by the V-shaped groove and emits outwards, thereby expanding a light emitting angle.

18. The system of claim 17 , wherein a reflecting structure is formed between the substrate and the light-emitting epitaxial layer, and wherein a vertical projection of the reflecting structure is at an inner side of the V-shaped groove.

19. The system of claim 18 , wherein the reflecting structure is an omni-directional reflector comprising a low-refractivity dielectric layer and a metal reflecting layer.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 20, 2023
From: XIAMEN SANAN OPTOELECTRONICS TECHNOLOGY CO., LTD.
To: QUANZHOU SANAN SEMICONDUCTOR TECHNOLOGY CO., LTD.
Reel/Frame 065302/0223 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 17, 2015
From: SHENG, CUICUI; QIU, SHUYING; WU, CHAOYU; TAO, CHING-SHAN; CAI, WENBI
To: XIAMEN SANAN OPTOELECTRONICS TECHNOLOGY CO., LTD.
Reel/Frame 036815/0721 →
Priority Claims (1)
CN 2013 1 0071915 · Mar 7, 2013 · national
Continuity (3)
Continuation 14710544 · May 12, 2015
Continuation PCTCN2014070975 · Jan 21, 2014
Related Publication 20160049557A1 · Feb 18, 2016