IP Library Patent Application 14895452
Patent Application
App. No. 14/895,452

Proppants and Anti-Flowback Additives Including Compositions Comprising Calcium, Multi-Foil Cross Sections, and/or Size Ranges

Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US None
App. No.
14/895,452
Abstract

A proppant may include a sintered ceramic, wherein the sintered ceramic has a composition including an alumina (Al 2 O 3 ) content ranging from about 60% to about 78% by weight, an iron oxide (Fe 2 O 3 ) content ranging from about 5% to about 20% by weight, a silica (SiO 2 ) content ranging from about 1% to about 10% by weight, a titania (TiO 2 ) content ranging from about 2% to about 8% by weight, and a combined iron oxide and titania content of at least about 11% by weight. A proppant may include a sintered ceramic. The sintered ceramic may have a composition including a calcium oxide (CaO) content ranging from about 1% to about 5% by weight. A rod-shaped proppant may include a sintered ceramic having an aspect ratio ranging from about 1.5 to about 3, an apparent specific gravity ranging from about 2.0 to about 4.0, and a pack porosity of greater than 49%.

Claims (25)

1 - 119 . (canceled)

120 . A rod-shaped proppant comprising a sintered ceramic, wherein the proppant has:

an aspect ratio ranging from about 1.5 to about 3;

an apparent specific gravity ranging from about 2.0 to about 4.0;

an API crush value of less than 22% fines at 15,000 psi; and

a pack porosity of greater than 49%.

121 . The proppant of claim 120 , wherein the proppant has a regular polygonal-shaped cross-section.

122 . The proppant of claim 120 , wherein the proppant has a trefoil-shaped cross-section.

123 . The proppant of claim 120 , wherein the proppant has an aspect ratio ranging from about 1.5 to about 2.

124 . The proppant of claim 120 , wherein the proppant has a bulk density ranging from about 1.2 g/cm 3 to about 1.9 cm 3 .

125 . The proppant of claim 120 , wherein the proppant comprises rod-shaped particles and substantially spherical particles.

126 . The proppant of claim 120 , wherein the proppant has a crush strength of at least about 100 MPa.

127 . The proppant of claim 120 , wherein the proppant particles have a length, and wherein at least about 90% by weight of the proppant particles have a length of less than about 10 millimeters.

128 . The proppant of claim 127 , wherein at least about 90% by weight of the proppant particles have a length of less than about 4 millimeters.

129 . The proppant of claim 127 , wherein at least about 90% by weight of the proppant particles have a length of less than about 3 millimeters.

130 . The proppant of claim 120 , wherein the proppant particles have a length, and wherein at least about 10% by weight of the proppant particles have a length of greater than about 1.2 millimeters.

131 . The proppant of claim 120 , wherein the proppant particles have a length, such that the proppant particles have a mean length ranging from about 2 millimeters to about 4 millimeters.

132 . The proppant of claim 131 , wherein the proppant particles have a mean length ranging from about 2.0 millimeters to about 2.6 millimeters.

133 . The proppant of claim 120 , wherein the proppant particles have a cross-sectional diameter, and wherein the proppant particles have a mean cross-sectional diameter ranging from about 0.1 millimeter to about 2.0 millimeters.

134 . The proppant of claim 120 , wherein the proppant particles have a length and a cross-sectional diameter, and wherein at least about 90% by weight of the proppant particles have a length less than about four times the cross-sectional diameter of the respective proppant particles.

135 . The proppant of claim 134 , wherein at least about 90% by weight of the proppant particles have a length less than about three times the cross-sectional diameter of the respective proppant particles.

136 . A proppant comprising a sintered ceramic, wherein the proppant comprises proppant particles having a length and a cross-sectional diameter, and wherein the proppant particles have:

an aspect ratio of length to cross-sectional diameter ranging from about 1.5 to about 3; and

a multifoil-shaped cross-section.

137 . The proppant of claim 136 , wherein the multifoil-shaped cross-section is at least one of a trefoil, a quatrefoil, a cinquefoil, a sexfoil, and a huitfoil.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 11, 2019
From: IMERYS OILFIELD MINERALS, INC.
To: US CERAMICS LLC
Reel/Frame 050687/0024 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2016
From: LORICOURT, JOHAN; ALARY, JEAN-ANDRÉ
To: IMERYS OILFIELD MINERALS, INC.
Reel/Frame 038905/0950 →