IP Library Granted Patent US 10,277,153
Granted Patent B2
US 10,277,153 · App. 14/921,176 · Granted Apr 30, 2019

Phase control of an induction motor

Inventor: Richard Dean Suel, II (Louisville, KY)
Assignee: Haier US Appliance Solutions, Inc.
H02P23/07H02P6/182H02P2207/01
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Quick Facts
Patent No.
US 10,277,153
App. No.
14/921,176
Granted
Apr 30, 2019
Kind
B2
Abstract

Systems and methods for controlling an induction motor are provided. In particular, data indicative of an alternating current voltage signal associated with an induction motor can be received. The alternating current voltage signal can be applied to the induction motor through a switching element coupled between a power source and the induction motor. A zero cross voltage signal can then be generated based at least in part on the data indicative of the alternating current voltage signal. A phase delay period for at least one half cycle period of the zero cross signal can then be determined. Operation of the induction motor can then be controlled by providing one or more control signals to the switching element causing the switching element to conduct current for one or more gating periods. Each gating period can be determined based at least in part on the phase delay period.

Claims (39)

1. A method of controlling an induction motor, the method comprising:

receiving data indicative of an alternating current voltage signal associated with the motor, the alternating current voltage signal being applied to the motor through a switching element coupled in series between a power source and the motor;

determining a phase delay period for a half cycle period of a zero cross voltage signal determined based, at least in part, on the data indicative of the alternating current voltage signal, the phase delay period based at least in part on a desired operating speed of the motor, the phase delay period corresponding to a period of time occurring after a start of the half cycle period; and

controlling operation of the motor by providing one or more control signals to the switching element causing the switching element to conduct current for a gating period corresponding to a period of time occurring between an end of the phase delay period and an end of the half cycle period.

2. The method of claim 1 , wherein the phase delay period is further determined based at least in part on a measured speed of the motor.

3. The method of claim 1 , wherein the switching element is a Triac device, and wherein the one or more control commands are provided to a gate of the Triac device.

4. The method of claim 1 , wherein the zero cross signal comprises a square wave having a first voltage level and a second voltage level.

5. The method of claim 4 , wherein the zero cross signal comprises at least one voltage level transition wherein the zero cross signal transitions between the first voltage level and the second voltage level, each voltage level transition occurring when the magnitude of the alternating current voltage signal is zero volts.

6. The method of claim 1 , wherein current is not delivered to stator windings of the motor during the phase delay period.

7. The method of claim 1 , further comprising determining a margin period for the half cycle period, the margin period corresponding to a period of time occurring between an end of the phase delay period and an end of the half cycle period.

8. The method of claim 7 , wherein the gating period corresponds to a period of time occurring between the end of the phase delay period and a start of the margin period.

9. The method of claim 8 , wherein the duration of the margin period is between about 5% and about 30% of the duration of the half cycle period.

10. The method of claim 8 , wherein when the period of time between the phase delay period and the margin period is less than a minimum gating period, the gating period corresponds to the minimum gating period.

11. A motor comprising:

a rotor;

a stator;

a voltage sensing device configured to measure an alternating current voltage signal applied to the motor;

a switching element coupled between a power source and the motor; and

one or more control devices configured to selectively control an operating speed of the motor by:

receiving data indicative of the alternating current voltage signal;

generating a zero cross voltage signal based at least in part on the data indicative of the alternating current voltage signal;

determining a phase delay period for a half cycle period of the zero cross signal, the phase delay period based, at least in part, on a desired operating speed of the motor, the phase delay period corresponding to a period of time occurring after a start of the half cycle period; and

controlling operation of the motor by providing one or more control signals to the switching element to cause the switching element to conduct current for a gating period corresponding to a period of time occurring between an end of the phase delay period and an end of the half cycle period.

12. The motor of claim 11 , wherein the phase delay period is further determined based at least in part on a comparison between a measured speed of the motor to the desired speed of the motor.

13. The motor of claim 11 , wherein the switching element is a Triac device, and wherein the one or more control commands are provided to a gate of the Triac device.

14. The motor of claim 11 , wherein the zero cross signal comprises a square wave having a first voltage level and a second voltage level.

15. The motor of claim 14 , wherein the zero cross signal comprises at least one voltage level transition wherein the zero cross signal transitions between voltage levels, each voltage level transition occurring when the magnitude of the alternating current voltage signal is zero volts.

16. The motor of claim 11 , wherein the one or more control devices are further configured to selectively control an operating speed of the motor by:

determining a margin period for the half cycle period, the margin period corresponding to a period of time occurring between an end of the phase delay period and an end of the half cycle period.

17. The motor of claim 16 , wherein the gating period corresponds to a period of time occurring between the end of the phase delay period and a start of the margin period.

18. A control system comprising:

one or more memory devices; and

one or more processors, the processors storing computer-readable instructions that when executed by the one or more processors cause the one or more processors to perform operations, the operations comprising:

receiving data indicative of an alternating current voltage signal associated with an induction motor, the alternating current voltage signal being applied to the induction motor through a switching element coupled in series between a power source and the induction motor;

determining a phase delay period for a half cycle period of a zero cross voltage signal determined based, at least in part, on the data indicative of the alternating current voltage signal, the phase delay period based at least in part on a desired operating speed of the induction motor, the phase delay period corresponding to a period of time occurring after a start of the half cycle period; and

controlling operation of the induction motor by providing one or more control signals to the switching element causing the switching element to conduct current for a gating period corresponding to a period of time occurring between an end of the phase delay period and an end of the half cycle period.

19. The control system of claim 18 , wherein the switching element is a Triac device, and wherein the one or more control commands are provided to a gate of the Triac device.

20. The control system of claim 18 , wherein the operations further comprise:

determining a margin period for the half cycle period, the margin period corresponding to a period of time occurring between an end of the phase delay period and an end of the half cycle period.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 13, 2016
From: GENERAL ELECTRIC COMPANY
To: HAIER US APPLIANCE SOLUTIONS, INC.
Reel/Frame 038964/0722 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 23, 2015
From: SUEL, RICHARD DEAN, II.
To: GENERAL ELECTRIC COMPANY
Reel/Frame 036866/0080 →
Continuity (1)
Related Publication 20170117838A1 · Apr 27, 2017