IP Library Granted Patent US 9,890,778
Granted Patent B2
US 9,890,778 · App. 14/931,986 · Granted Feb 13, 2018

Method for operating a linear compressor

Inventors: Srujan Kusumba (Louisville, KY); Gregory William Hahn (Louisville, KY); Michael Lee McIntyre (Louisville, KY); Mohammad Taghi Mohebbi (Louisville, KY)
Assignee: Haier US Appliance Solutions, Inc.
F04B51/00F04B17/03F04B49/06F04B49/20F04B53/14F04B53/16F25B1/02F25B31/023F25D11/02F25D11/022F04B35/045F04B49/065F04B49/12F04B2201/0206F04B2203/0401G05B17/02H02P25/062
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,890,778
App. No.
14/931,986
Granted
Feb 13, 2018
Kind
B2
Abstract

A method for operating a linear compressor includes measuring a current induced in a motor of the linear compressor and calculating an observed current of the motor of the linear compressor using at least an electrical dynamic model for the linear compressor and a robust integral of the sign of the error feedback. The method also includes detecting a head crash within the linear compressor if an error between the observed current of the motor of the linear compressor and the measured current induced in the motor of the linear compressor is greater than a crash threshold.

Claims (160)

1. A method for operating a linear compressor, comprising:

supplying a motor of the linear compressor with a time varying voltage;

measuring a current induced in the motor of the linear compressor during said step of supplying;

calculating an observed current of the motor of the linear compressor using at least an electrical dynamic model for the linear compressor and a robust integral of the sign of the error feedback;

determining an error between the observed current of the motor of the linear compressor and the measured current induced in the motor of the linear compressor;

calculating a soft crash threshold and a hard crash threshold based at least in part on a peak voltage of the time varying voltage supplied to the motor of the linear compressor; and

detecting a head crash within the linear compressor if an error between the observed current of the motor of the linear compressor and the measured current induced in the motor of the linear compressor is greater than a crash threshold.

2. The method of claim 1 , wherein the soft crash threshold is calculated with the following

T

SC

=

(

min

{

V

peak

-

194

40

+

5

*

10

-

4

,

10

-

3

}

)

*

2

*

10

-

4

where

T SC is the soft crash threshold, and

V peak is the peak voltage of the time varying voltage supplied to the motor of the linear compressor.

3. The method of claim 1 , wherein the hard crash threshold is calculated with the following

T

HC

=

(

min

{

V

peak

-

194

40

+

5

*

10

-

4

,

10

-

3

}

)

*

7

*

10

-

4

where

T HC is the hard crash threshold, and

V peak is the peak voltage of the time varying voltage supplied to the motor of the linear compressor.

4. The method of claim 1 , wherein said step of detecting the head crash comprises detecting a soft head crash if the error between the observed current of the motor of the linear compressor and the measured current induced in the motor of the linear compressor is greater than the soft crash threshold and detecting a hard head crash if the error between the observed current of the motor of the linear compressor and the measured current induced in the motor of the linear compressor is greater than the hard crash threshold.

5. The method of claim 1 , wherein said step of detecting the head crash further comprises detecting no head crash within the linear compressor if the error between the observed current of the motor of the linear compressor and the measured current induced in the motor of the linear compressor is less than the crash threshold.

6. The method of claim 1 , further comprising obtaining a moving average of the error between the observed current of the motor of the linear compressor and the measured current induced in the motor of the linear compressor.

7. The method of claim 6 , wherein said step of detecting the head crash comprises detecting the head crash if the moving average of the error between the observed current of the motor of the linear compressor and the measured current induced in the motor of the linear compressor is greater than the crash threshold.

8. The method of claim 1 , further comprising filtering the measured current induced in the motor of the linear compressor.

9. A method for operating a linear compressor, comprising:

supplying a motor of the linear compressor with a time varying voltage;

measuring a current to the motor of the linear compressor during said step of supplying;

filtering the measured current induced in the motor of the linear compressor;

calculating an observed current of the motor of the linear compressor using at least an electrical dynamic model for the linear compressor and a robust integral of the sign of the error feedback;

determining an error between the observed current of the motor of the linear compressor and the measured current induced in the motor of the linear compressor;

obtaining a moving average of the error between the observed current of the motor of the linear compressor and the measured current induced in the motor of the linear compressor;

calculating a soft crash threshold and a hard crash threshold based at least in part on a peak voltage of the time varying voltage supplied to the motor of the linear compressor; and

detecting a head crash within the linear compressor if the moving average of an error between the observed current of the motor of the linear compressor and the measured current induced in the motor of the linear compressor is greater than a crash threshold.

10. The method of claim 9 , wherein the soft crash threshold is calculated with the following

T

SC

=

(

min

{

V

peak

-

194

40

+

5

*

10

-

4

,

10

-

3

}

)

*

2

*

10

-

4

where

T SC is the soft crash threshold, and

V peak is the peak voltage of the time varying voltage supplied to the motor of the linear compressor.

11. The method of claim 9 , wherein the hard crash threshold is calculated with the following

T

HC

=

(

min

{

V

peak

-

194

40

+

5

*

10

-

4

,

10

-

3

}

)

*

7

*

10

-

4

where

T HC is the hard crash threshold, and

V peak is the peak voltage of the time varying voltage supplied to the motor of the linear compressor.

12. The method of claim 9 , wherein said step of detecting the head crash comprises detecting a soft head crash if the error between the observed current of the motor of the linear compressor and the measured current induced in the motor of the linear compressor is greater than the soft crash threshold and detecting a hard head crash if the error between the observed current of the motor of the linear compressor and the measured current induced in the motor of the linear compressor is greater than the hard crash threshold.

13. The method of claim 9 , wherein said step of detecting the head crash further comprises detecting no head crash within the linear compressor if the error between the observed current of the motor of the linear compressor and the measured current induced in the motor of the linear compressor is less than the crash threshold.

14. The method of claim 9 , wherein a period of the moving average is about one millisecond.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 13, 2016
From: GENERAL ELECTRIC COMPANY
To: HAIER US APPLIANCE SOLUTIONS, INC.
Reel/Frame 038964/0722 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2015
From: KUSUMBA, SRUJAN; HAHN, GREGORY WILLIAM; MCINTYRE, MICHAEL LEE; MOHEBBI, MOHAMMAD TAGHI
To: GENERAL ELECTRIC COMPANY
Reel/Frame 036957/0197 →
Continuity (1)
Related Publication 20170122309A1 · May 4, 2017