APPARATUS AND PROCESSES FOR EXTRACTING AND DISTRIBUTING READY TO DRINK BEVERAGES
An apparatus and processes for extracting juices from produce and efficiently distributing the juices are presented. The apparatus and processes are generally directed to a process that involves receiving and handling of produce; sorting and trimming the produce; weighing and batching the produce; disinfection of the produce; extraction of juice from the produce using a screw type press; filtration of the juice; mixing/blending of juice, packaging the final juice in bulk bags, where all the steps are performed in the refrigerated state at which the produce was received. Using bulk bags for packaging and subjecting the bulk bags to High Pressure Processing ensures food safety and significantly reduces the cost of distribution to remote locations worldwide. Bottling may be performed at the remote locations prior to local distribution.
1 . A juice extraction process comprising:
receiving produce in its delivery state;
sorting and trimming said produce;
disinfecting said produce;
using a high pressure screw press system for cold pressing said produce to extract juice;
filtering said extracted juice using one or more of gravity and pressure;
packaging said filtered juice in Bulk Bags;
subjecting said bulk bags to High Pressure Processing (HPP); and
shipping said bulk bags in refrigerated containers to remote locations.
2 . The juice extraction process of claim 1 , wherein said delivery state is refrigerated and each step of the juice extraction process is conducted in a refrigerated environment.
3 . The juice extraction process of claim 1 , wherein said disinfecting comprises disinfecting said produce using traditional PAA (Peracetic acid) methods.
4 . The juice extraction process of claim 1 , wherein said high pressure screw press system comprises a stainless steel single screw and twin screw press system with a large-hole screen to separate juice from pulp under pressure.
5 . The juice extraction process of claim 1 , wherein said filtering comprises a vibratory filtering system.
6 . The juice extraction process of claim 5 , wherein said vibratory filtering system employs one or more filtering screens ranging from about 50 mesh to about 300 mesh.
7 . The juice extraction process of claim 6 , further comprising mesh sock filtering of said extracted juice with one or more screens of about 150 mesh (100 micron).
8 . The juice extraction process of claim 1 , wherein said filtering step comprises a pressure and gravity filtering system.
9 . A juice extraction process for refrigerated produce comprising:
receiving produce in its delivery state;
sorting and trimming said produce, wherein said sorting and trimming are performed to ensure an extracted juice meets quality specifications;
disinfecting said sorted and trimmed produce using traditional PAA (Peracetic acid) methods;
using a high pressure screw press system for cold pressing said disinfected produce to extract juice;
filtering said extracted juice using one or more of gravity and pressure;
packaging said filtered juice in Bulk Bags;
subjecting said bulk bags to High Pressure Processing (HPP); and
shipping said bulk bags in refrigerated containers to remote locations.
10 . The juice extraction process of claim 9 , wherein said delivery state is refrigerated and each step of the juice extraction process is conducted in a refrigerated environment.
11 . The juice extraction process of claim 9 , wherein said high pressure screw press system comprises a stainless steel single screw and twin screw press system with a large-hole screen to separate juice from pulp under pressure.
12 . The juice extraction process of claim 9 , wherein said filtering comprises a vibratory filtering system.
13 . The juice extraction process of claim 12 , wherein said vibratory filtering system employs one or more filtering screens ranging from about 50 mesh to about 300 mesh.
14 . The juice extraction process of claim 13 , further comprising mesh sock filtering of said extracted juice with one or more screens of about 150 mesh (100 micron).
15 . The juice extraction process of claim 9 , wherein said filtering step comprises a gravity and pressure filtering system.
16 . A juice extraction process for refrigerated produce comprising:
receiving produce in its delivery state;
sorting and trimming said produce, wherein said sorting and trimming are performed to ensure an extracted juice meets quality specifications;
disinfecting said produce using traditional PAA (Peracetic acid) methods;
using a high pressure screw press system for cold pressing said produce to extract juice, wherein said high pressure screw press system comprises a stainless steel single screw and twin screw press system with a large-hole screen to separate said extracted juice from pulp under pressure;
filtering said extracted juice using a vibratory or pressure filtering system;
packaging said filtered juice in Bulk Bags;
subjecting said bulk bags to High Pressure Processing (HPP); and
shipping said bulk bags in refrigerated containers to remote locations.
17 . The juice extraction process of claim 16 , wherein said delivery state is refrigerated and each step of the juice extraction process is conducted in a refrigerated environment.
18 . The juice extraction process of claim 17 , wherein said vibratory filtering system employs one or more filtering screens ranging from about 50 mesh to about 300 mesh.
19 . The juice extraction process of claim 18 , further comprising mesh sock filtering of said extracted juice with one or more screens of about 150 mesh (100 micron).
20 . The juice extraction process of claim 16 , wherein said filtering step comprises a gravity and pressure filtering system.