Electrode structure for resistance welding
An electrode structure is provided in which an upper pin having a magnet is built in a cavity inside an upper electrode so as to be vertically movable to allow its front end portion to protrude downward, and a lower pin is arranged so as to face the upper pin and built in a cavity inside a lower electrode so as to be vertically movable to allow its front end portion to protrude upward. In a state where the front end portion of the upper pin protrudes downward, the weld nut inserted onto it is attracted and held by the magnet. In a state where the upper pin is pushed upward by the lower pin, the weld nut comes off the upper pin and drops due to a less attracting force by the magnet, and then fitted onto the lower pin at a position higher than a workpiece.
1. An electrode structure for resistance welding, for use in a resistance welding machine that energizes an upper and lower electrodes arranged so as to vertically face each other to weld a nut and a workpiece sandwiched between the upper and lower electrodes, the electrode structure comprising:
an upper pin that is provided in the upper electrode, has a first magnet fixed thereto and is built in a cavity formed inside the upper electrode so as to be vertically movable to allow a front end portion of the upper pin to protrude downward from the upper electrode, wherein a second magnet is fixed to a rear end portion of the upper pin located at the opposite side of the front end portion, and a third magnet is fixed on an upper side of the cavity so as to face the second magnet at a distance with the same polarity sides facing to each other; and
a lower pin that is provided in the lower electrode, is arranged so as to face the upper pin and built in a cavity formed inside the lower electrode so as to be vertically moveable to allow a front end portion of the lower pin to protrude upward from the lower electrode, wherein,
in a state where the front end portion of the upper pin protrudes downward from the upper electrode by a repulsive force between the second and third magnets, the nut inserted onto the front end portion of the protruding upper pin is attracted and held by a magnetic force of the first magnet; and
in a state where the upper pin is pushed upward by the lower pin against the repulsive force so that the first magnet is separated from the nut by a predetermined distance, the nut comes off the upper pin and moves due to a less force for attracting the nut by the first magnet, and then fitted onto the lower pin at a position higher than the position where the workpiece inserted onto the lower pin is set on the lower electrode.
2. The electrode structure for resistance welding according to claim 1 , wherein
the upper pin includes a rod portion and a disc portion that is located at the rear end to have a T-shape in cross-section, and
the first magnet has an annular shape and is inserted and fixed onto the rod portion, while the second magnet is mounted and fixed onto the disc portion.
3. The electrode structure for resistance welding according to claim 1 ,
wherein the first magnet contacts on a bottom surface in the cavity of the upper electrode in a state where the front end portion of the upper pin protrudes downward from the upper electrode, while the first magnet is apart from the bottom surface in the cavity in a state where the upper pin is pushed upward so that the front end portion of the upper pin does not protrude downward from the upper electrode.