IP Library › Granted Patent US 10,226,914
Granted Patent B2
US 10,226,914 · App. 14/940,590 · Granted Mar 12, 2019

Flexible metal laminate

Inventors: Si Young Park (Daejeon, KR); Soon Yong Park (Daejeon, KR); Se Myung Jang (Daejeon, KR); Young Seok Park (Daejeon, KR)
Assignee: SHENGYI TECHNOLOGY CO., LTD.
B32B27/281B32B7/12B32B15/08B32B15/09B32B15/092B32B15/095B32B15/098B32B27/08B32B27/26B32B27/283B32B27/36B32B27/38B32B27/40B32B27/42B32B2255/10B32B2255/205B32B2262/0269B32B2262/101B32B2262/103B32B2262/105B32B2262/106
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Quick Facts
Patent No.
US 10,226,914
App. No.
14/940,590
Granted
Mar 12, 2019
Kind
B2
Abstract

Disclosed herein is a flexible metal laminate including: a first thermosetting polyimide resin layer containing 5 wt % to 75 wt % of a fluorine-based resin; a second thermosetting polyimide resin layer formed on at least one surface of the first thermosetting polyimide resin layer, and containing 1 wt % or less of the fluorine-based resin; and a thermoplastic polyimide resin layer formed on one surface of the second thermosetting polyimide resin layer so as to face the first thermosetting polyimide resin layer, wherein the first thermosetting polyimide resin layer and the second thermosetting polyimide resin layer include the same thermosetting polyimide resin.

Claims (42)

1. A flexible metal laminate consisting of:

a first thermosetting polyimide resin layer containing 5 wt % to 75 wt % of a fluorine-based resin;

a second thermosetting polyimide resin layer formed on at least one surface of the first thermosetting polyimide resin layer, and containing 1 wt % or less of the fluorine-based resin;

a thermoplastic polyimide resin layer formed on one surface of the second thermosetting polyimide resin layer so as to face the first thermosetting polyimide resin layer, and

at least one metal thin film consisting of one or more metals selected from the group consisting of copper, iron, nickel, titanium, aluminum, silver, gold, and an alloy of two or more thereof, and having a thickness of 0.1 μm to 50 μm,

wherein the first thermosetting polyimide resin layer and the second thermosetting polyimide resin layer include the same thermosetting polyimide resin; and

wherein the at least one metal thin film comprises two metal thin films facing each other, and the first thermosetting polyimide resin layer, the second thermosetting polyimide resin layer, and the thermoplastic polyimide resin layer are disposed between the two metal thin films facing each other.

2. The flexible metal laminate of claim 1 ,

wherein interfacial peel strength between the second thermosetting polyimide resin layer and the thermoplastic polyimide resin layer is 1.0 kgf/cm or more.

3. The flexible metal laminate of claim 1 ,

wherein the first thermosetting polyimide resin layer has a thickness of 1 μm to 100 μm.

4. The flexible metal laminate of claim 1 ,

wherein the second thermosetting polyimide resin layer has a thickness of 0.1 μm to 50 μm.

5. The flexible metal laminate of claim 1 ,

wherein a thickness ratio of the second thermosetting polyimide resin layer to the first thermosetting polyimide resin layer is 0.01 to 1.

6. The flexible metal laminate of claim 1 ,

wherein the thermoplastic polyimide resin layer has a thickness of 1 μm to 100 μm.

7. The flexible metal laminate of claim 1 ,

wherein the fluorine-based resin includes one or more selected from the group consisting of polytetrafluoroethylene (PTFE), a tetrafluoroethylene-perfluoroalkylvinylether copolymer (PFA), a tetrafluoroethylene-hexfluoropropylene copolymer (FEP), an ethylene-tetrafluoroethylene copolymer resin (ETFE), a tetrafluoroethylene-chlorotrifluoroethylene copolymer (TFE/CTFE), and an ethylene-chlorotrifluoroethylene resin (ECTFE).

8. The flexible metal laminate of claim 1 ,

wherein the fluorine-based resin is fluorine-based resin particles having a longest diameter of 0.05 μm to 20 μm.

9. The flexible metal laminate of claim 1 ,

wherein the first thermosetting polyimide resin layer or the second thermosetting polyimide resin layer includes a thermosetting polyimide resin having a weight average molecular weight of 5000 to 500,000.

10. The flexible metal laminate of claim 1 ,

wherein the first thermosetting polyimide resin layer or the second thermosetting polyimide resin layer includes a thermosetting polyimide resin containing a repeating unit of the following Chemical Formula 1:

wherein Y 1 is a tetravalent aromatic organic functional group, and X is a divalent aromatic organic functional group.

11. The flexible metal laminate of claim 10 ,

wherein Y 1 is a tetravalent functional group selected from the group consisting of following Chemical Formula 21 to 27:

wherein Y 1 is a single bond, —O—, —CO—, —S—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —CONH—, —COO—, —(CH 2 )n 1 -, —O(CH 2 )n 2 O—, or —OCO(CH 2 )n 3 OCO—, respectively, in which n 1 , n 2 , and n 3 are an integer of 1 to 10, respectively,

wherein Y 2 and Y 3 are identical to or different from each other, and are a single bond, —O—, —CO—, —S—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —CONH—, —COO—, —(CH 2 )n 1 -, —O(CH 2 )n 2 O—, or —OCO(CH 2 )n 3 OCO—, respectively, in which n 1 , n 2 , and n 3 are an integer of 1 to 10, respectively,

wherein Y 4 , Y 5 , and Y 6 are identical to or different from each other, and are a single bond, —O—, —CO—, —S—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —CONH—, —COO—, —(CH 2 )n 1 -, —O(CH 2 )n 2 O—, or —OCO(CH 2 )n 3 OCO—, respectively, in which n 1 , n 2 , and n 3 are an integer of 1 to 10, respectively,

wherein ‘*’ is a bonding point in Chemical Formula 21 to 27.

12. The flexible metal laminate of claim 10 ,

wherein X is a divalent functional group selected from the group consisting of following Chemical Formula 31 to 34:

wherein R 1 is hydrogen, —CH 3 , —CH 2 CH 3 , —CH 2 CH 2 CH 2 CH 3 , —CF 3 , —CF 2 CF 3 , —CF 2 CF 2 CF 3 , or —CF 2 CF 2 CF 2 CF 3 ,

wherein L 1 is a single bond, —O—, —CO—, —S—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —CONH—, —COO—, —(CH 2 )n 1 -, —O(CH 2 )n 2 O—, or —OCO(CH 2 )n 3 OCO—, respectively, in which n 1 , n 2 , and n 3 are an integer of 1 to 10, respectively; and

R 1 and R 2 are identical to or different from each other, and are hydrogen, —CH 3 , —CH 2 CH 3 , —CH 2 CH 2 CH 2 CH 3 , —CF 3 , —CF 2 CF 3 , —CF 2 CF 2 CF 3 , or —CF 2 CF 2 CF 2 CF 3 , respectively,

wherein L 2 and L 3 are identical to or different from each other, and are a single bond, —O—, —CO—, —S—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —CONH—, —COO—, —(CH 2 )n 1 -, —O(CH 2 )n 2 O—, or —OCO(CH 2 )n 3 OCO—, respectively, in which n 1 , n 2 , and n 3 are an integer of 1 to 10, respectively; and

R 1 , R 2 , and R 3 are identical to or different from each other, and are hydrogen, —CH 3 , —CH 2 CH 3 , —CH 2 CH 2 CH 2 CH 3 , —CF 3 , —CF 2 CF 3 , —CF 2 CF 2 CF 3 , or —CF 2 CF 2 CF 2 CF 3 , respectively,

wherein L 4 , L 5 , and L 6 are identical to or different from each other, and are a single bond, —O—, —CO—, —S—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —CONH—, —COO—, —(CH 2 )n 1 -, —O(CH 2 )n 2 O—, or —OCO(CH 2 )n 3 OCO—, respectively, in which n 1 , n 2 , and n 3 are an integer of 1 to 10, respectively; and

R 1 , R 2 , R 3 , and R 4 are identical to or different from each other, and are hydrogen, —CH 3 , —CH 2 CH 3 , —CH 2 CH 2 CH 2 CH 3 , —CF 3 , —CF 2 CF 3 , —CF 2 CF 2 CF 3 , or —CF 2 CF 2 CF 2 CF 3 , respectively,

wherein ‘*’ is a bonding point in Chemical Formula 31 to 34.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 28, 2017
From: LG CHEM, LTD.
To: SHENGYI TECHNOLOGY CO., LTD.
Reel/Frame 043729/0137 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2015
From: PARK, SI YOUNG; PARK, SOON YONG; JANG, SE MYUNG; PARK, YOUNG SEOK
To: LG CHEM, LTD.
Reel/Frame 037034/0784 →
Priority Claims (1)
KR 10-2014-0160983 · Nov 18, 2014 · national
Continuity (1)
Related Publication 20160136933A1 · May 19, 2016